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Steel 4340 vs 8650

Steel · grade comparison

Steel 4340 and 8650 are both steel grades, both high strength steel. 4340 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 550 MPa (79.8 ksi) for 8650, about 13% more; tensile strength follows at 950 MPa (138 ksi) vs 860 MPa (125 ksi). 4340 is harder — 285 HB against 250 HB for 8650 — which matters for wear surfaces and threads. 8650 conducts electricity better (7.8 % IACS vs 7 % IACS). On the shop floor, 8650 sits in a lower cost tier (standard, $$) than 4340 (premium, $$$).

4340Choose it when strength drives the design, or when surface hardness matters.

8650Choose it when cost is the deciding factor.

4340 vs 8650: properties

43408650

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

950 MPa138 ksi
860 MPa125 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
550 MPa79.8 ksi

Reduction in Area

45%
40%

Compressive Strength

640 MPa92.8 ksi
—

Shear Strength

580 MPa84.1 ksi
560 MPa81.2 ksi

Fatigue Strength (Endurance Limit)

430 MPa62.4 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

95 MPa·√m86.5 ksi·√in
75 MPa·√m68.3 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
22 J16.2 ft·lbf

Hardness, Brinell

285 HB
250 HB

Hardness, Rockwell B

100 HRB
—

Hardness, Rockwell C

29 HRC
24 HRC

Hardness, Vickers

300 HV
262 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Elongation at Break 18%

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,416°C2,581 °F
1,420°C2,588 °F

Liquidus Temperature

1,454°C2,649 °F
1,480°C2,696 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44.5 W/m·K25.7 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Same in both: Specific Heat Capacity 475 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7 % IACS
7.8 % IACS

Electrical Resistivity

2.48×10⁻⁷ Ω·m9.76 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

48 / 100
42 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
55%

Weldability

33 / 100
28 / 100

Formability (cold)

35 / 100
30 / 100

Castability

45 / 100
—

Polishability

70 / 100
65 / 100

Same in both: Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
29 MJ/kg12,468 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
50 L/kg6 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

121 kN·m/kg
110 kN·m/kg

Modulus of Resilience

938 kJ/m³
738 kJ/m³

Thermal Diffusivity

11.9 mm²/s
12.1 mm²/s

Thermal Shock Resistance Index

17
15

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale43408650

Manufacturing and finishing

Capability43408650
Default conditionHRHR
Relative cost$$$ Premium$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

4340 vs 8650 — frequently asked

Is 4340 stronger than 8650?

Yes. 4340 has a typical yield strength of 620 MPa (89.9 ksi) against 550 MPa (79.8 ksi) for 8650 — about 13% more. Tensile strength is 950 MPa (138 ksi) vs 860 MPa (125 ksi).

Which is cheaper, 4340 or 8650?

8650 is the lower-cost material: it sits in the standard tier ($$) while 4340 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4340 or 8650?

4340, by a small margin. Both rate fair for machinability — 48/100 against 42/100 for 8650; for welding the order is 4340 first (poor, 33/100) then 8650 (poor, 28/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4340 and 8650 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.