FabDigitFabDigit

Nickel Alloy ERNiCrFe-7-AW (As-welded deposit)

Heat-treated state · default condition

UNS N06052 · ISO S Ni 6052 · also Filler Metal 52

Default condition: GTAW deposit used as-welded for Alloy 690 and dissimilar-metal nuclear joints.

High cost $$$$

Values for the AW condition

Other ERNiCrFe-7 tempers and conditions

ERNiCrFe-7 is listed in 3 conditions; see the grade overview at ERNiCrFe-7.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Post-weld heat treated
Use when the joint contains low-alloy ferritic steel requiring code-mandated stress relief; slight strength drop, toughness retained.39063042175 HB1.5 % IACS
As-welded deposit made by GMAW/pulsed MIG or hot-wire GTAW cladding
Pick for high-deposition cladding and buttering layers; slightly higher dilution and lower toughness than manual GTAW.40564036190 HB1.5 % IACS
AWDefaultThis page
As-welded deposit
Default condition: GTAW deposit used as-welded for Alloy 690 and dissimilar-metal nuclear joints.41565540185 HB1.5 % IACS

What is ERNiCrFe-7-AW?

ERNiCrFe-7-AW is ERNiCrFe-7 heat treated to AW — default condition: GTAW deposit used as-welded for Alloy 690 and dissimilar-metal nuclear joints. ERNiCrFe-7-AW has a yield strength of 415 MPa (60.2 ksi) and a tensile strength of 655 MPa (95 ksi) — stronger than 61% of nickel alloy grades. Elongation at break is 40% and the elastic modulus is 207 GPa (30 Msi). ERNiCrFe-7-AW has a density of 8.3 g/cm³ (0.3 lb/in³), lighter than 52% of nickel alloy grades. It melts at 1,360°C (2,480 °F).

Advantages

  • Tough — resists crack growth — 190 MPa·√m (172.9 ksi·√in), better than 96% of nickel alloy grades
  • Good corrosion resistance — 88/100, better than 81% of nickel alloy grades

ERNiCrFe-7-AW properties

Typical room-temperature values for ERNiCrFe-7-AW; 22 are specific to this condition. Other listed values are ERNiCrFe-7 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

ERNiCrFe-7-AW has a density of 8.3 g/cm³ (0.3 lb/in³), lighter than 52% of nickel alloy grades. It melts at 1,360°C (2,480 °F).

Density8.3 g/cm³0.3 lb/in³
Melting Point (Solidus)1,360°C2,480 °F
Liquidus Temperature1,400°C2,552 °F

Mechanical16

ERNiCrFe-7-AW has a yield strength of 415 MPa (60.2 ksi) and a tensile strength of 655 MPa (95 ksi) — stronger than 61% of nickel alloy grades. Elongation at break is 40% and the elastic modulus is 207 GPa (30 Msi).

Elastic (Young's) Modulus207 GPa30 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus168 GPa24.4 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)655 MPa95 ksi
Yield Strength (0.2% offset)415 MPa60.2 ksi
Elongation at Break40%
Reduction in Area45%
Compressive Strength420 MPa60.9 ksi
Shear Strength430 MPa62.4 ksi
Fatigue Strength (Endurance Limit)270 MPa39.2 ksi
Fracture Toughness (K_IC)190 MPa·√m173 ksi·√in
Charpy V-Notch Impact (RT)120 J88.5 ft·lbf
Hardness, Brinell185 HB
Hardness, Rockwell B90 HRB
Hardness, Vickers195 HV

Thermal6

ERNiCrFe-7-AW is rated for continuous service to 950°C (1,742 °F). It conducts heat at 12 W/m·K (6.93 BTU/hr·ft·°F), better than 65% of nickel alloy grades. Thermal expansion is 13.9 µm/m·K (7.72 µin/in·°F).

Thermal Conductivity12 W/m·K6.9 BTU/hr·ft·°F
Specific Heat Capacity450 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13.9 µm/m·K7.7 µin/in·°F
Latent Heat of Fusion290 J/g125 BTU/lb
Max Service Temperature (continuous)950°C1,742 °F
Min Service Temperature-196°C-321 °F

Electrical3

ERNiCrFe-7-AW conducts electricity at 1.5 % IACS, better than 59% of nickel alloy grades.

Electrical Conductivity1.5 % IACS
Electrical Resistivity1.15×10⁻⁶ Ω·m45.3 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (88/100), better than 81% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceExcellent88/100
Chemical Resistance SummaryExcellent resistance to primary-water and caustic stress-corrosion cracking, high-temperature pure water, nitric acid and oxidizing media; moderate in reducing acids (low Mo) and limited in hot concentrated hydrochloric or hydrofluoric acid.

Sustainability4

Producing a kilogram of ERNiCrFe-7-AW takes about 155 MJ of energy and emits 13 kg of CO₂ — less than 58% of nickel alloy grades. Typical recycled content is 25%.

Embodied Energy (primary production)155 MJ/kg66,638 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content25%

Manufacturability7

ERNiCrFe-7-AW's machinability is poor (22/100, better than 64% of nickel alloy grades); weldability very good (78/100); formability good (60/100).

MachinabilityPoor22/100
Machinability Rating (AISI 1212 = 100 %)12%
WeldabilityVery good78/100
Formability (cold)Good60/100
Brazeability / SolderabilityGood55/100
PolishabilityVery good70/100
Anodizing Responsen/a — nickel alloy, not anodized; surfaces are pickled/passivated or electropolished

Common Calculations5

Specific Strength (UTS / density)calculated79 kN·m/kg
Specific Stiffness (E / density)calculated24.9 MN·m/kg
Modulus of Resiliencecalculated416 kJ/m³
Thermal Diffusivitycalculated3.2 mm²/s
Thermal Shock Resistance Indexcalculated3

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ERNiCrFe-7-AW

Is ERNiCrFe-7 easy to machine?

Deposits machine like Alloy 690 — low speed, heavy positive-rake carbide, rigid setup and flood coolant to fight work hardening.

Can ERNiCrFe-7 be welded?

GTAW/hot-wire GTAW preferred with low heat input, interpass ≤150 °C, stringer beads and clean interpass grinding to avoid lack of fusion and ductility-dip cracking.

Can ERNiCrFe-7 be formed, bent or molded?

Supplied as drawn wire; no user forming beyond straightening — keep wire clean and free of oil, moisture and copper contamination.

What surface finishes work on ERNiCrFe-7?

Pickle or mechanically clean the Cr-rich oxide before subsequent passes; electropolish or passivate for nuclear surface-cleanliness requirements; not anodizable.

ERNiCrFe-7 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cr28 – 31.529.5
Fe7 – 119
C≤ 0.040.03
Mn≤ 10.25
Si≤ 0.50.15
Ti≤ 10.5
Al≤ 1.10.7
Nb+Ta≤ 0.10.02
Mo≤ 0.50.05
Cu≤ 0.30.02
Colow-cobalt requirement for nuclear service≤ 0.10.02
P≤ 0.020.01
S≤ 0.020
Other elements, total≤ 0.5—
Niplus incidental Co, remainder≥ 54 (balance)—

ERNiCrFe-7-AW — frequently asked

What is ERNiCrFe-7-AW used for?

ERNiCrFe-7-AW is typically used for nuclear reactor dissimilar metal welds, alloy 690 tube-to-tubesheet welding and steam generator repairs. In short: nuclear dissimilar-metal standard; highest service temperature, 950 °C; high-Cr SCC resistance.

What is the yield strength of ERNiCrFe-7-AW?

ERNiCrFe-7-AW has a typical yield strength of 415 MPa (60.2 ksi) and a tensile strength of 655 MPa (95 ksi) — stronger than 61% of nickel alloy grades. Strength varies by condition: see the 3 listed tempers.

Is ERNiCrFe-7-AW easy to machine?

Not especially — machinability is rated poor (22/100, better than 64% of nickel alloy grades). Deposits machine like Alloy 690 — low speed, heavy positive-rake carbide, rigid setup and flood coolant to fight work hardening.

Can ERNiCrFe-7-AW be welded?

Yes — weldability is rated very good (78/100). GTAW/hot-wire GTAW preferred with low heat input, interpass ≤150 °C, stringer beads and clean interpass grinding to avoid lack of fusion and ductility-dip cracking.

What surface finishes work on ERNiCrFe-7-AW?

Pickle or mechanically clean the Cr-rich oxide before subsequent passes; electropolish or passivate for nuclear surface-cleanliness requirements; not anodizable.

Can ERNiCrFe-7-AW be formed, bent or molded?

Supplied as drawn wire; no user forming beyond straightening — keep wire clean and free of oil, moisture and copper contamination.

What is the maximum service temperature of ERNiCrFe-7-AW?

ERNiCrFe-7-AW is rated for continuous use to about 950°C (1,742 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ERNiCrFe-7-AW and ERNiCrFe-7 PWHT?

AW is the default condition — default condition: GTAW deposit used as-welded for Alloy 690 and dissimilar-metal nuclear joints. PWHT: use when the joint contains low-alloy ferritic steel requiring code-mandated stress relief; slight strength drop, toughness retained. Yield strength is 415 MPa in AW versus 390 MPa in PWHT.

Sources

  1. AWS A5.14/A5.14M — Nickel and Nickel-Alloy Bare Welding Electrodes and Rods — American Welding Society (2018)
  2. ASME SFA-5.14 (Section II Part C) — ASME (2023)
  3. INCONEL Filler Metal 52 / Alloy 690 product data — Special Metals Corporation (2020)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Handbook Vol. 6 — Welding, Brazing and Soldering (Ni-alloy weldability) — ASM International (1993)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.