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Nickel Alloy ENiCrFe-2-AW (As-welded deposit)

Heat-treated state · default condition

UNS W86133

Default condition for SMAW deposits: use as-welded for Alloy 600/800 and dissimilar Ni-alloy-to-steel joints where no PWHT is required.

High cost $$$$

Values for the AW condition

Other ENiCrFe-2 tempers and conditions

ENiCrFe-2 is listed in 3 conditions; see the grade overview at ENiCrFe-2.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Used when the whole fabrication (e.g. Alloy 600 vessel or overlay) is solution annealed after welding for maximum ductility and corrosion resistance.30057045155 HB1.7 % IACS
As Welded + PWHT / stress relief
Pick when the ferritic base metal side of a dissimilar joint requires code-mandated PWHT; slightly lowers weld-metal strength and raises ductility.38059040185 HB1.6 % IACS
AWDefaultThis page
As-welded deposit
Default condition for SMAW deposits: use as-welded for Alloy 600/800 and dissimilar Ni-alloy-to-steel joints where no PWHT is required.4206203812 HRC1.6 % IACS

What is ENiCrFe-2-AW?

ENiCrFe-2-AW is ENiCrFe-2 heat treated to AW — default condition for SMAW deposits: use as-welded for Alloy 600/800 and dissimilar Ni-alloy-to-steel joints where no PWHT is required. ENiCrFe-2-AW has a yield strength of 420 MPa (60.9 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 62% of nickel alloy grades. Elongation at break is 38% and the elastic modulus is 205 GPa (29.7 Msi). ENiCrFe-2-AW has a density of 8.3 g/cm³ (0.3 lb/in³), lighter than 52% of nickel alloy grades. It melts at 1,345°C (2,453 °F).

Advantages

  • Readily welded — 88/100, better than 92% of nickel alloy grades
  • Tough — resists crack growth — 120 MPa·√m (109.2 ksi·√in), better than 75% of nickel alloy grades

ENiCrFe-2-AW properties

Typical room-temperature values for ENiCrFe-2-AW; 23 are specific to this condition. Other listed values are ENiCrFe-2 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

ENiCrFe-2-AW has a density of 8.3 g/cm³ (0.3 lb/in³), lighter than 52% of nickel alloy grades. It melts at 1,345°C (2,453 °F).

Density8.3 g/cm³0.3 lb/in³
Melting Point (Solidus)1,345°C2,453 °F
Liquidus Temperature1,400°C2,552 °F

Mechanical17

ENiCrFe-2-AW has a yield strength of 420 MPa (60.9 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 62% of nickel alloy grades. Elongation at break is 38% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus170 GPa24.7 Msi
Poisson's Ratio0.31
Tensile Strength (Ultimate)620 MPa89.9 ksi
Yield Strength (0.2% offset)420 MPa60.9 ksi
Elongation at Break38%
Reduction in Area40%
Compressive Strength430 MPa62.4 ksi
Shear Strength400 MPa58 ksi
Fatigue Strength (Endurance Limit)250 MPa36.3 ksi
Fracture Toughness (K_IC)120 MPa·√m109 ksi·√in
Charpy V-Notch Impact (RT)70 J51.6 ft·lbf
Hardness, Brinell195 HB
Hardness, Rockwell B91 HRB
Hardness, Rockwell C12 HRC
Hardness, Vickers205 HV

Thermal6

ENiCrFe-2-AW is rated for continuous service to 650°C (1,202 °F). It conducts heat at 12 W/m·K (6.93 BTU/hr·ft·°F), better than 65% of nickel alloy grades. Thermal expansion is 14 µm/m·K (7.78 µin/in·°F).

Thermal Conductivity12 W/m·K6.9 BTU/hr·ft·°F
Specific Heat Capacity445 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)14 µm/m·K7.8 µin/in·°F
Latent Heat of Fusion295 J/g127 BTU/lb
Max Service Temperature (continuous)650°C1,202 °F
Min Service Temperature-196°C-321 °F

Electrical3

ENiCrFe-2-AW conducts electricity at 1.6 % IACS, better than 70% of nickel alloy grades.

Electrical Conductivity1.6 % IACS
Electrical Resistivity1.05×10⁻⁶ Ω·m41.3 µΩ·in
Magnetic Responsenon-magnetic (austenitic weld metal; slightly higher permeability if diluted by carbon steel)

Chemical & Environmental3

Corrosion resistance is very good (74/100), worse than 66% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceVery good74/100
Chemical Resistance SummaryGood in high-temperature oxidising gas, caustics, high-purity/steam water and chloride SCC environments; only fair in strongly oxidising acids and poor in hot reducing acids or sulphur-bearing high-temperature gas.

Sustainability4

Producing a kilogram of ENiCrFe-2-AW takes about 145 MJ of energy and emits 13 kg of CO₂ — less than 77% of nickel alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)145 MJ/kg62,339 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water480 L/kg57.5 gal/lb
Typical Recycled Content35%

Manufacturability7

ENiCrFe-2-AW's machinability is poor (28/100, better than 82% of nickel alloy grades); weldability excellent (88/100); formability good (60/100).

MachinabilityPoor28/100
Machinability Rating (AISI 1212 = 100 %)15%
WeldabilityExcellent88/100
Formability (cold)Good60/100
Brazeability / SolderabilityGood55/100
PolishabilityGood65/100
Anodizing Responsen/a — nickel alloy weld metal is not anodised; use pickle/passivation or electropolish instead

Common Calculations5

Specific Strength (UTS / density)calculated75 kN·m/kg
Specific Stiffness (E / density)calculated24.7 MN·m/kg
Modulus of Resiliencecalculated430 kJ/m³
Thermal Diffusivitycalculated3.2 mm²/s
Thermal Shock Resistance Indexcalculated3

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ENiCrFe-2-AW

Is ENiCrFe-2 easy to machine?

Weld deposit machines like Alloy 600: low speed, heavy positive-rake carbide, rigid setup and flood coolant to avoid work hardening and glazing.

Can ENiCrFe-2 be welded?

SMAW with DCEP (some brands AC-capable); keep electrodes dry (re-bake ~300 °C), stringer beads, low heat input, interpass ≤150 °C, and clean slag fully between passes.

Can ENiCrFe-2 be formed, bent or molded?

Not a wrought product form; deposits are ductile enough for weld-bend qualification but should not be relied on for cold forming.

What surface finishes work on ENiCrFe-2?

Grind/brush with dedicated stainless or Ni-alloy tooling, then pickle or passivate; electropolish where high-purity or nuclear cleanliness is required.

ENiCrFe-2 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cr13 – 1715
Fe≤ 128
Mn≤ 3.52
Nb+Tacolumbium + tantalum0.5 – 31.8
Mo0.5 – 2.51.5
C≤ 0.10.05
Si≤ 0.750.4
Cu≤ 0.50.1
Ti≤ 10.3
S≤ 0.020.01
P≤ 0.030.01
other, each/totaltotal of other elements≤ 0.5—
NiNi + Co, 62 % min per AWS A5.11≥ 62 (balance)—

ENiCrFe-2-AW — frequently asked

What is ENiCrFe-2-AW used for?

ENiCrFe-2-AW is typically used for dissimilar metal welding, alloy 600 fabrication and nuclear steam generator repair. In short: standard dissimilar-joint Ni electrode; alloy 600 and 800 welding; service to 650 °C.

What is the yield strength of ENiCrFe-2-AW?

ENiCrFe-2-AW has a typical yield strength of 420 MPa (60.9 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 62% of nickel alloy grades. Strength varies by condition: see the 3 listed tempers.

Is ENiCrFe-2-AW easy to machine?

Not especially — machinability is rated poor (28/100, better than 82% of nickel alloy grades). Weld deposit machines like Alloy 600: low speed, heavy positive-rake carbide, rigid setup and flood coolant to avoid work hardening and glazing.

Can ENiCrFe-2-AW be welded?

Yes — weldability is rated excellent (88/100). SMAW with DCEP (some brands AC-capable); keep electrodes dry (re-bake ~300 °C), stringer beads, low heat input, interpass ≤150 °C, and clean slag fully between passes.

What surface finishes work on ENiCrFe-2-AW?

Grind/brush with dedicated stainless or Ni-alloy tooling, then pickle or passivate; electropolish where high-purity or nuclear cleanliness is required.

Can ENiCrFe-2-AW be formed, bent or molded?

Not a wrought product form; deposits are ductile enough for weld-bend qualification but should not be relied on for cold forming.

What is the maximum service temperature of ENiCrFe-2-AW?

ENiCrFe-2-AW is rated for continuous use to about 650°C (1,202 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ENiCrFe-2-AW and ENiCrFe-2-ANN?

AW is the default condition — default condition for SMAW deposits: use as-welded for Alloy 600/800 and dissimilar Ni-alloy-to-steel joints where no PWHT is required. ANN: used when the whole fabrication (e.g. Alloy 600 vessel or overlay) is solution annealed after welding for maximum ductility and corrosion resistance. Yield strength is 420 MPa in AW versus 300 MPa in ANN.

Sources

  1. AWS A5.11/A5.11M — Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal Arc Welding — AWS (2018)
  2. ASME BPVC Section II Part C (SFA-5.11) — ASME (2023)
  3. ASM Handbook Vol.6 — Welding, Brazing and Soldering (nickel alloy welding) — ASM International (1993)
  4. ASM Handbook Vol.2 — Properties of Nonferrous Alloys (Ni-Cr-Fe alloys) — ASM International (1990)
  5. Ni-Cr-Fe covered electrode (Inconel 132 type) datasheets — Special Metals / Böhler / (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.