FabDigit

Copper Alloy Cu-DXP

EN CR025A

Cu-DXP (CR025A) is a phosphorus-deoxidized copper with controlled residual phosphorus, balanced for forming and brazing and supplied in tube, fitting and strip form in tempers from annealed R220 through R250, R290, R360 and the H040/H055/H090 hard grades.

High cost $$$$

Reference datasheet — Cu-DXP is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the R220 condition

Cu-DXP tempers and conditions

Cu-DXP is supplied in 9 conditions, soft to hard. R220 is the default FabDigit quotes; the values on this page are for it.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As cast
Pick for remelt or as extrusion/rolling feedstock, the form in which Cu-DXP is actually traded under EN 1976/EN 1978.601803042 HB70 % IACS
R220Default
Annealed (soft), Rm ≥ 220 MPa
Default for tube, fittings and deep-drawn parts: maximum ductility, easiest bending and expansion.702304545 HB70 % IACS
Hardness temper, 40–65 HV
Pick when the order is placed to a hardness band instead of a tensile band, e.g. sheet/strip for deep drawing.702304248 HB70 % IACS
Thermomechanically controlled processed
Pick for hot-extruded or hot-rolled semis where dimensions matter and mechanical properties are not guaranteed.802104048 HB70 % IACS
Half-hard, Rm ≥ 250 MPa
Pick for straight tube and fittings needing higher pressure rating while still allowing moderate bending.2002702570 HB69 % IACS
Hardness temper, 55–100 HV
Pick for strip/tube ordered by hardness in the half-hard range for stamping and moderate forming.2002652270 HB69 % IACS
Hard drawn, Rm ≥ 290 MPa
Pick for rigid straight tube and pressure lines where stiffness and hoop strength matter more than bendability.260315895 HB68 % IACS
Hardness temper, 90–110 HV
Pick for hard-drawn tube/strip specified by hardness where wall stiffness and dent resistance are key.280320795 HB68 % IACS
Extra hard drawn rod/wire, Rm ≥ 360 MPa
Pick for heavily drawn rod, wire or high-strength small-bore tube where maximum cold-worked strength is needed.3203704110 HB67 % IACS

What is Cu-DXP?

Cu-DXP (CR025A) is a phosphorus-deoxidized copper with controlled residual phosphorus, balanced for forming and brazing and supplied in tube, fitting and strip form in tempers from annealed R220 through R250, R290, R360 and the H040/H055/H090 hard grades. Engineers use it as an alternative to DHP/DLP coppers where high thermal conductivity (290 W/m·K), about 70 % IACS electrical conductivity and 45 % elongation are needed together with oxy-fuel brazing without hydrogen embrittlement. Annealed strength is low (70 MPa yield, 230 MPa tensile, 45 HB), maximum service temperature is about 200 °C and machinability is poor; DHP copper is the closest substitute. Cu-DXP has a density of 8.94 g/cm³ (0.323 lb/in³), heavier than 90% of copper alloy grades. It melts at 1,083°C (1,981 °F). Cu-DXP has a yield strength of 70 MPa (10.2 ksi) and a tensile strength of 230 MPa (33.4 ksi) — weaker than 93% of copper alloy grades. Elongation at break is 45% and the elastic modulus is 117 GPa (17 Msi).

What is Cu-DXP used for?

  • tube and fitting manufacture
  • brazed assemblies
  • hydraulic lines

Advantages

  • Readily welded — 88/100, better than 97% of copper alloy grades
  • Forms and bends easily — 95/100, better than 94% of copper alloy grades
  • Ductile — tolerates forming and impact — 45%, better than 91% of copper alloy grades
  • Conducts heat well — 290 W/m·K (167.6 BTU/hr·ft·°F), better than 83% of copper alloy grades
  • High electrical conductivity — 70 % IACS, better than 83% of copper alloy grades

Limitations

  • Low strength — 70 MPa (10.2 ksi), worse than 93% of copper alloy grades
  • Difficult to machine — 25/100, worse than 86% of copper alloy grades

Cu-DXP properties

Typical room-temperature values for Cu-DXP-R220; bars are the position among copper alloy grades.

Physical3

Cu-DXP has a density of 8.94 g/cm³ (0.323 lb/in³), heavier than 90% of copper alloy grades. It melts at 1,083°C (1,981 °F).

Density8.94 g/cm³0.32 lb/in³
Melting Point (Solidus)1,083°C1,981 °F
Liquidus Temperature1,083°C1,981 °F

Mechanical12

Cu-DXP has a yield strength of 70 MPa (10.2 ksi) and a tensile strength of 230 MPa (33.4 ksi) — weaker than 93% of copper alloy grades. Elongation at break is 45% and the elastic modulus is 117 GPa (17 Msi).

Elastic (Young's) Modulus117 GPa17 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus140 GPa20.3 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)230 MPa33.4 ksi
Yield Strength (0.2% offset)70 MPa10.2 ksi
Elongation at Break45%
Reduction in Area75%
Shear Strength150 MPa21.8 ksi
Fatigue Strength (Endurance Limit)70 MPa10.2 ksi
Hardness, Brinell45 HB
Hardness, Vickers50 HV

Thermal6

Cu-DXP is rated for continuous service to 200°C (392 °F). It conducts heat at 290 W/m·K (167.6 BTU/hr·ft·°F), better than 83% of copper alloy grades. Thermal expansion is 17.7 µm/m·K (9.83 µin/in·°F).

Thermal Conductivity290 W/m·K168 BTU/hr·ft·°F
Specific Heat Capacity385 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17.7 µm/m·K9.8 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-200°C-328 °F

Electrical3

Cu-DXP conducts electricity at 70 % IACS, better than 83% of copper alloy grades.

Electrical Conductivity70 % IACS
Electrical Resistivity2.46×10⁻⁸ Ω·m0.969 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (62/100), worse than 57% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceGood62/100
Chemical Resistance SummaryVery good in fresh and potable water, steam, most neutral salts, non-oxidizing acids and refrigerants; attacked by ammonia/amines (stress corrosion), oxidizing acids (nitric, hot concentrated sulfuric), sulfides, and fast-flowing aerated or chlorinated water (erosion-corrosion).

Sustainability4

Producing a kilogram of Cu-DXP takes about 57 MJ of energy and emits 3.8 kg of CO₂ — less than 52% of copper alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)57 MJ/kg24,506 BTU/lb
Embodied Carbon (primary production)3.8 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content35%

Manufacturability8

Cu-DXP's machinability is poor (25/100, worse than 86% of copper alloy grades); weldability excellent (88/100); formability excellent (95/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityExcellent88/100
Formability (cold)Excellent95/100
CastabilityVery good70/100
Brazeability / SolderabilityExcellent95/100
PolishabilityVery good80/100
Anodizing Responsen/a — copper is not anodized; use electroplating (Ni/Sn/Cr), tin coating or chemical patination/lacquering instead.

Common Calculations5

Specific Strength (UTS / density)calculated26 kN·m/kg
Specific Stiffness (E / density)calculated13.1 MN·m/kg
Modulus of Resiliencecalculated21 kJ/m³
Thermal Diffusivitycalculated84.3 mm²/s
Thermal Shock Resistance Indexcalculated32

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the copper alloy family

Yield strength against density for every copper alloy grade FabDigit runs. Cu-DXP is highlighted; hover a dot for its name, or open the interactive family chart.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleCu-DXP

Working with Cu-DXP

Is Cu-DXP easy to machine?

Gummy and non-free-cutting (~20 % of AISI 1212): use sharp positive-rake tools, high speed, low feed and generous coolant; half-hard temper cuts cleaner than annealed.

Can Cu-DXP be welded?

Excellent for oxy-fuel, TIG and MIG because the residual phosphorus prevents hydrogen embrittlement; preheat heavy sections to offset the high thermal conductivity.

Can Cu-DXP be formed, bent or molded?

In R220 it bends, expands, flares and deep-draws readily; interstage anneal above ~450 °C after heavy cold work, and avoid ammonia-bearing environments on cold-worked parts.

Cu-DXP chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Presidual deoxidizing phosphorus, upper deoxidized range (above Cu-DHP)0.04 – 0.070.05
Agcounted as copper≤ 0.02
Biimpurity limit≤ 5×10⁻⁴
Pbimpurity limit≤ 0.01
Oeffectively deoxidized≤ 0
CuCu + Ag, min 99.90 % per EN refined-copper practice≥ 99.9 (balance)

What surface finishes work on Cu-DXP?

Not anodizable — solder/braze, tin or nickel plate, or polish and lacquer; bare surfaces patinate to brown/green in service.

Surface treatments FabDigit runs on copper alloy parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Copper Alloy Cu-DXP in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

EN / DIN / Werkstoff-Nr.
CR025A

How much does Cu-DXP cost?

Cu-DXP is a high-cost copper alloy ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Cu-DXP — frequently asked

What is Cu-DXP used for?

Cu-DXP is typically used for tube and fitting manufacture, brazed assemblies and hydraulic lines. In short: highly formable copper tube stock; braze-friendly deoxidized copper; DHP/DLP alternative grade.

What is the yield strength of Cu-DXP?

Cu-DXP has a typical yield strength of 70 MPa (10.2 ksi) and a tensile strength of 230 MPa (33.4 ksi) — weaker than 93% of copper alloy grades. Strength varies by condition: see the 9 listed tempers.

Is Cu-DXP easy to machine?

Not especially — machinability is rated poor (25/100, worse than 86% of copper alloy grades). Gummy and non-free-cutting (~20 % of AISI 1212): use sharp positive-rake tools, high speed, low feed and generous coolant; half-hard temper cuts cleaner than annealed.

Can Cu-DXP be welded?

Yes — weldability is rated excellent (88/100). Excellent for oxy-fuel, TIG and MIG because the residual phosphorus prevents hydrogen embrittlement; preheat heavy sections to offset the high thermal conductivity.

What surface finishes work on Cu-DXP?

Not anodizable — solder/braze, tin or nickel plate, or polish and lacquer; bare surfaces patinate to brown/green in service.

Can Cu-DXP be formed, bent or molded?

In R220 it bends, expands, flares and deep-draws readily; interstage anneal above ~450 °C after heavy cold work, and avoid ammonia-bearing environments on cold-worked parts.

What is the maximum service temperature of Cu-DXP?

Cu-DXP is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Cu-DXP-R220 and Cu-DXP-R360?

R220 is the default condition — default for tube, fittings and deep-drawn parts: maximum ductility, easiest bending and expansion. R360: pick for heavily drawn rod, wire or high-strength small-bore tube where maximum cold-worked strength is needed. Yield strength is 70 MPa in R220 versus 320 MPa in R360.

How much does Cu-DXP cost?

Cu-DXP is a high-cost copper alloy ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. EN 1976 — Copper and copper alloys: cast unwrought copper products — CEN (2012)
  2. EN 1978 — Copper cathodes — CEN (1998)
  3. EN 1173 — Copper and copper alloys: material condition designation — CEN (2008)
  4. EN 12735-1 / EN 1057 — Seamless round copper tubes for air conditioning, refrigeration and water — CEN (2016)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  6. C12200 / Cu-DHP phosphorus-deoxidized copper alloy data — Copper Development Association (copper.org) (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.