FabDigit

Copper Alloy Cu-FRHC

EN CR005A

Cu-FRHC (CR005A) is a fire-refined high-conductivity tough-pitch copper, refined thermally rather than electrolytically, so it costs less than ETP copper while still reaching 101 % IACS and 391 W/m·K.

High cost $$$$

Reference datasheet — Cu-FRHC is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the O60 condition

Cu-FRHC tempers and conditions

Cu-FRHC is supplied in 9 conditions, soft to hard. O60 is the default FabDigit quotes; the values on this page are for it.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Thermomechanically controlled processed
Pick for remelt stock or as feed for rolling/extrusion; not a finished mechanical condition.652004042 HB100.5 % IACS
O60Default
Soft annealed
Default stock condition: maximum ductility and conductivity for bending, deep drawing, roofing and flexible busbar.702254545 HB101 % IACS
1/8 hard
Light stiffening while keeping most bend formability, e.g. lightly rolled strip and sheet.1952503060 HB100 % IACS
Quarter hard
Moderate strength with good bending; common for formed busbar and roofing strip.2102652568 HB100 % IACS
Half hard
Best all-round strength/formability compromise for busbar, tube and machined parts.2502951478 HB99.5 % IACS
Full hard
Choose for stiff busbar, contact bar and drawn rod where bending is limited.310345892 HB98.5 % IACS
Extra hard
Higher-strength strip/wire where only very gentle forming is needed.330365597 HB98 % IACS
Spring hard
Spring-temper strip and wire for contacts and clips needing resilience with high conductivity.3453804100 HB97.5 % IACS
Extra spring hard
Maximum cold-worked strength for thin strip/wire; essentially no formability left.3653954105 HB97 % IACS

What is Cu-FRHC?

Cu-FRHC (CR005A) is a fire-refined high-conductivity tough-pitch copper, refined thermally rather than electrolytically, so it costs less than ETP copper while still reaching 101 % IACS and 391 W/m·K. It is used for general electrical rod, wire and building copper, with 225 MPa tensile, 70 MPa yield, 45 % elongation, 45 HB and 117 GPa modulus in the soft condition, in tempers from O60 to H10. Maximum service temperature is about 250 °C. Being oxygen-bearing it suffers porosity and hydrogen embrittlement in welding, so Cu-DHP or Cu-OF is the alternative for welded work. Cu-FRHC has a density of 8.91 g/cm³ (0.322 lb/in³), heavier than 80% of copper alloy grades. It melts at 1,065°C (1,949 °F). Cu-FRHC has a yield strength of 70 MPa (10.2 ksi) and a tensile strength of 225 MPa (32.6 ksi) — weaker than 93% of copper alloy grades. Elongation at break is 45% and the elastic modulus is 117 GPa (17 Msi).

What is Cu-FRHC used for?

  • general electrical rod/wire
  • roofing and building copper
  • general conductor stock

Advantages

  • Conducts heat well — 391 W/m·K (225.9 BTU/hr·ft·°F), better than 98% of copper alloy grades
  • High electrical conductivity — 101 % IACS, better than 98% of copper alloy grades
  • Forms and bends easily — 95/100, better than 94% of copper alloy grades
  • Ductile — tolerates forming and impact — 45%, better than 91% of copper alloy grades

Limitations

  • Difficult to machine — 22/100, worse than 94% of copper alloy grades
  • Low strength — 70 MPa (10.2 ksi), worse than 93% of copper alloy grades

Cu-FRHC properties

Typical room-temperature values for Cu-FRHC-O60; bars are the position among copper alloy grades.

Physical3

Cu-FRHC has a density of 8.91 g/cm³ (0.322 lb/in³), heavier than 80% of copper alloy grades. It melts at 1,065°C (1,949 °F).

Density8.91 g/cm³0.32 lb/in³
Melting Point (Solidus)1,065°C1,949 °F
Liquidus Temperature1,083°C1,981 °F

Mechanical12

Cu-FRHC has a yield strength of 70 MPa (10.2 ksi) and a tensile strength of 225 MPa (32.6 ksi) — weaker than 93% of copper alloy grades. Elongation at break is 45% and the elastic modulus is 117 GPa (17 Msi).

Elastic (Young's) Modulus117 GPa17 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus140 GPa20.3 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)225 MPa32.6 ksi
Yield Strength (0.2% offset)70 MPa10.2 ksi
Elongation at Break45%
Reduction in Area75%
Shear Strength150 MPa21.8 ksi
Fatigue Strength (Endurance Limit)76 MPa11 ksi
Hardness, Brinell45 HB
Hardness, Vickers50 HV

Thermal6

Cu-FRHC is rated for continuous service to 250°C (482 °F). It conducts heat at 391 W/m·K (225.9 BTU/hr·ft·°F), better than 98% of copper alloy grades. Thermal expansion is 17 µm/m·K (9.44 µin/in·°F).

Thermal Conductivity391 W/m·K226 BTU/hr·ft·°F
Specific Heat Capacity385 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17 µm/m·K9.4 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-200°C-328 °F

Electrical3

Cu-FRHC conducts electricity at 101 % IACS, better than 98% of copper alloy grades.

Electrical Conductivity101 % IACS
Electrical Resistivity1.72×10⁻⁸ Ω·m0.677 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (65/100), better than 58% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.2 V
Corrosion ResistanceGood65/100
Chemical Resistance SummaryGood in fresh/sea water, non-oxidising acids, steam and most soils (self-patinating); attacked by oxidising acids (HNO3), ammonia and amines, moist H2S/sulphur, and high-velocity aerated seawater; oxygen content makes it embrittle in hot reducing (hydrogen-bearing) atmospheres.

Sustainability4

Producing a kilogram of Cu-FRHC takes about 53 MJ of energy and emits 3.8 kg of CO₂ — less than 85% of copper alloy grades. Typical recycled content is 50%.

Embodied Energy (primary production)53 MJ/kg22,786 BTU/lb
Embodied Carbon (primary production)3.8 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content50%

Manufacturability8

Cu-FRHC's machinability is poor (22/100, worse than 94% of copper alloy grades); weldability poor (30/100); formability excellent (95/100).

MachinabilityPoor22/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityPoor30/100
Formability (cold)Excellent95/100
CastabilityGood55/100
Brazeability / SolderabilityExcellent95/100
PolishabilityVery good80/100
Anodizing Responsen/a — copper is not anodised; use tin, nickel or silver plating, or allow natural patina

Common Calculations5

Specific Strength (UTS / density)calculated25 kN·m/kg
Specific Stiffness (E / density)calculated13.1 MN·m/kg
Modulus of Resiliencecalculated21 kJ/m³
Thermal Diffusivitycalculated114 mm²/s
Thermal Shock Resistance Indexcalculated44

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the copper alloy family

Yield strength against density for every copper alloy grade FabDigit runs. Cu-FRHC is highlighted; hover a dot for its name, or open the interactive family chart.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleCu-FRHC

Working with Cu-FRHC

Is Cu-FRHC easy to machine?

Gummy and low-rated (~20 % of AISI 1212): use sharp positive-rake tools, high speed, generous coolant and chip breakers; half-hard or harder tempers cut cleaner than annealed.

Can Cu-FRHC be welded?

Oxygen-bearing tough pitch copper is prone to porosity and hydrogen embrittlement — prefer brazing/soldering or mechanical joints; if welding, use GTAW with deoxidised filler, high preheat and avoid reducing/hydrogen-rich atmospheres.

Can Cu-FRHC be formed, bent or molded?

Outstanding cold formability in O60 (deep draw, roll form, tight bends); interanneal around 400–600 °C between heavy reductions, cold work rapidly raises strength.

Cu-FRHC chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Agcounted as Cu≤ 0.020.01
Otough-pitch oxygen as Cu2O; not always specified0.02 – 0.060.04
Bi≤ 5×10⁻⁴
Pb≤ 0.01
Total impurities (excl. Ag, O)sum per EN specification≤ 0.06
CuCu + Ag, min; balance≥ 99.9 (balance)

What surface finishes work on Cu-FRHC?

Not anodisable; solders and tins readily, accepts nickel/silver/tin plating, polishes to a bright finish that needs lacquer or patinates naturally outdoors.

Surface treatments FabDigit runs on copper alloy parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Copper Alloy Cu-FRHC in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

EN / DIN / Werkstoff-Nr.
CR005A

How much does Cu-FRHC cost?

Cu-FRHC is a high-cost copper alloy ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Cu-FRHC — frequently asked

What is Cu-FRHC used for?

Cu-FRHC is typically used for general electrical rod/wire, roofing and building copper and general conductor stock. In short: lower-cost tough-pitch copper; near-ETP conductivity; excellent cold formability.

What is the yield strength of Cu-FRHC?

Cu-FRHC has a typical yield strength of 70 MPa (10.2 ksi) and a tensile strength of 225 MPa (32.6 ksi) — weaker than 93% of copper alloy grades. Strength varies by condition: see the 9 listed tempers.

Is Cu-FRHC easy to machine?

Not especially — machinability is rated poor (22/100, worse than 94% of copper alloy grades). Gummy and low-rated (~20 % of AISI 1212): use sharp positive-rake tools, high speed, generous coolant and chip breakers; half-hard or harder tempers cut cleaner than annealed.

Can Cu-FRHC be welded?

Not readily — weldability is rated poor (30/100). Oxygen-bearing tough pitch copper is prone to porosity and hydrogen embrittlement — prefer brazing/soldering or mechanical joints; if welding, use GTAW with deoxidised filler, high preheat and avoid reducing/hydrogen-rich atmospheres.

What surface finishes work on Cu-FRHC?

Not anodisable; solders and tins readily, accepts nickel/silver/tin plating, polishes to a bright finish that needs lacquer or patinates naturally outdoors.

Can Cu-FRHC be formed, bent or molded?

Outstanding cold formability in O60 (deep draw, roll form, tight bends); interanneal around 400–600 °C between heavy reductions, cold work rapidly raises strength.

What is the maximum service temperature of Cu-FRHC?

Cu-FRHC is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Cu-FRHC-O60 and Cu-FRHC-H10?

O60 is the default condition — default stock condition: maximum ductility and conductivity for bending, deep drawing, roofing and flexible busbar. H10: maximum cold-worked strength for thin strip/wire; essentially no formability left. Yield strength is 70 MPa in O60 versus 365 MPa in H10.

How much does Cu-FRHC cost?

Cu-FRHC is a high-cost copper alloy ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. EN 13601 — Copper and copper alloys: rod, bar and wire for electrical purposes — CEN (2021)
  2. EN 1976 — Cast unwrought copper products (refinery shapes) — CEN (2012)
  3. ASTM B5 — Standard Specification for High Conductivity Tough-Pitch Copper Refinery Shapes — ASTM (2016)
  4. CDA alloy datasheets, C11020 fire-refined high conductivity copper — Copper Development Association (2023)
  5. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.