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Steel J422-SR (Stress relieved)

Heat-treated state

Pick when residual stress or dimensional stability matters (thick or machined weldments, pressure parts); slightly lowers strength and hardness while improving ductility.

Budget cost $

Values for the SR condition

Other J422 tempers and conditions

J422 is listed in 2 conditions; see the grade overview at J422.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
SRThis page
Stress relieved
Pick when residual stress or dimensional stability matters (thick or machined weldments, pressure parts); slightly lowers strength and hardness while improving ductility.36046529145 HB12 % IACS
AWDefault
As-welded deposit
Default condition for general structural and repair welding of mild steel; properties are those of the as-deposited weld metal.40049026160 HB12 % IACS

What is J422-SR?

J422-SR is J422 heat treated to SR — pick when residual stress or dimensional stability matters (thick or machined weldments, pressure parts); slightly lowers strength and hardness while improving ductility. J422-SR has a yield strength of 360 MPa (52.2 ksi) and a tensile strength of 465 MPa (67.4 ksi) — weaker than 72% of steel grades. Elongation at break is 29% and the elastic modulus is 205 GPa (29.7 Msi). J422-SR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,500°C (2,732 °F). AW is the default condition FabDigit quotes; SR is available on request or by drawing note.

Advantages

  • High electrical conductivity — 12 % IACS, better than 99% of steel grades
  • Readily welded — 95/100, better than 97% of steel grades
  • Conducts heat well — 51 W/m·K (29.5 BTU/hr·ft·°F), better than 92% of steel grades
  • Ductile — tolerates forming and impact — 29%, better than 91% of steel grades
  • Forms and bends easily — 66/100, better than 83% of steel grades

Limitations

  • High embodied carbon — 2.6 kg CO₂/kg, worse than 87% of steel grades

J422-SR properties

Typical room-temperature values for J422-SR; 22 are specific to this condition. Other listed values are J422 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

J422-SR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,500°C (2,732 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,500°C2,732 °F
Liquidus Temperature1,530°C2,786 °F

Mechanical16

J422-SR has a yield strength of 360 MPa (52.2 ksi) and a tensile strength of 465 MPa (67.4 ksi) — weaker than 72% of steel grades. Elongation at break is 29% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)465 MPa67.4 ksi
Yield Strength (0.2% offset)360 MPa52.2 ksi
Elongation at Break29%
Reduction in Area56%
Compressive Strength360 MPa52.2 ksi
Shear Strength300 MPa43.5 ksi
Fatigue Strength (Endurance Limit)190 MPa27.6 ksi
Fracture Toughness (K_IC)100 MPa·√m91 ksi·√in
Charpy V-Notch Impact (RT)90 J66.4 ft·lbf
Hardness, Brinell145 HB
Hardness, Rockwell B78 HRB
Hardness, Vickers152 HV

Thermal6

J422-SR is rated for continuous service to 400°C (752 °F). It conducts heat at 51 W/m·K (29.5 BTU/hr·ft·°F), better than 92% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity51 W/m·K29.5 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion272 J/g117 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature0°C32 °F

Electrical3

J422-SR conducts electricity at 12 % IACS, better than 99% of steel grades.

Electrical Conductivity12 % IACS
Electrical Resistivity1.55×10⁻⁷ Ω·m6.1 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (10/100), worse than 86% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.65 V
Corrosion ResistanceNot recommended10/100
Chemical Resistance SummaryBare deposit rusts in humid air and water; no resistance to acids or chlorides — requires paint, galvanizing or other coating for outdoor/wet service.

Sustainability4

Producing a kilogram of J422-SR takes about 35 MJ of energy and emits 2.6 kg of CO₂ — more than 87% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)35 MJ/kg15,047 BTU/lb
Embodied Carbon (primary production)2.6 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability7

J422-SR's machinability is good (60/100, better than 83% of steel grades); weldability excellent (95/100); formability good (66/100).

MachinabilityGood60/100
Machinability Rating (AISI 1212 = 100 %)65%
WeldabilityExcellent95/100
Formability (cold)Good66/100
Brazeability / SolderabilityVery good70/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous weld metal; use painting, phosphating or zinc coating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with J422-SR

Is J422 easy to machine?

Deposited beads machine like mild steel but slag pockets and hard spots at the fusion line dull tools — grind the cap first and use carbide at moderate speed.

Can J422 be welded?

AC or DC (either polarity), all positions; keep a short arc, dry the electrodes at 70–120 °C for 1 h if damp, and preheat only for thick or restrained joints.

Can J422 be formed, bent or molded?

Not a wrought product form; the as-welded deposit tolerates moderate cold straightening or peening but avoid heavy cold working of the bead.

What surface finishes work on J422?

Remove all slag before painting; bare deposit rusts quickly, so phosphate + paint, zinc-rich primer or galvanizing is recommended for exposed work.

J422 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cdeposit analysis, AWS A5.1 E6013 / GB/T 5117 E4303≤ 0.20.09
Mn≤ 1.20.45
Si≤ 10.3
P≤ 0.040.02
S≤ 0.040.02
Niresidual≤ 0.3—
Crresidual≤ 0.2—
Moresidual≤ 0.3—
Vresidual≤ 0.08—
Curesidual, incl. coating≤ 0.35—
Febalance—

J422-SR — frequently asked

What is J422-SR used for?

J422-SR is typically used for general mild steel fabrication, maintenance welding and light structural work. In short: most common mild-steel electrode; AC or DC, all positions; not low-hydrogen.

What is the yield strength of J422-SR?

J422-SR has a typical yield strength of 360 MPa (52.2 ksi) and a tensile strength of 465 MPa (67.4 ksi) — weaker than 72% of steel grades. Strength varies by condition: see the 2 listed tempers.

Is J422-SR easy to machine?

Reasonably — machinability is rated good (60/100, better than 83% of steel grades). Deposited beads machine like mild steel but slag pockets and hard spots at the fusion line dull tools — grind the cap first and use carbide at moderate speed.

Can J422-SR be welded?

Yes — weldability is rated excellent (95/100). AC or DC (either polarity), all positions; keep a short arc, dry the electrodes at 70–120 °C for 1 h if damp, and preheat only for thick or restrained joints.

What surface finishes work on J422-SR?

Remove all slag before painting; bare deposit rusts quickly, so phosphate + paint, zinc-rich primer or galvanizing is recommended for exposed work.

Can J422-SR be formed, bent or molded?

Not a wrought product form; the as-welded deposit tolerates moderate cold straightening or peening but avoid heavy cold working of the bead.

What is the maximum service temperature of J422-SR?

J422-SR is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between J422-AW and J422-SR?

AW is the default condition — default condition for general structural and repair welding of mild steel; properties are those of the as-deposited weld metal. SR: pick when residual stress or dimensional stability matters (thick or machined weldments, pressure parts); slightly lowers strength and hardness while improving ductility. Yield strength is 400 MPa in AW versus 360 MPa in SR.

Sources

  1. GB/T 5117 — SAC/ (2012)
  2. AWS A5.1/A5.1M — Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding (E6013) — AWS (2012)
  3. ASM Handbook Vol.6 — Welding, Brazing and Soldering — ASM International (1993)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.