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Steel ER309L PWHT-SR

Heat-treated state

UNS S30983 · ASTM A5.9 · EN 23 12 L · JIS YS309L, Y309L · GB H08Cr23Ni13, H309L

PWHT-SR = post-Weld Stress Relieved

Applies when the ferritic base metal demands PWHT; ductility and toughness drop from carbide/sigma precipitation in the deposit.

High cost $$$$

Values for the PWHT-SR condition

Other ER309L tempers and conditions

ER309L is listed in 6 conditions; see the grade overview at ER309L.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution Annealed deposit
Used on clad components requiring maximum corrosion resistance and dissolution of carbides/sigma; lowers strength, raises ductility.30054045160 HB2.4 % IACS
As Welded
Pick for heavy-section overlay and pressure-vessel cladding; flux choice controls Cr/Si recovery and ferrite.38056035175 HB2.3 % IACS
As Welded
Pick for root passes, thin sections and clean low-oxygen deposits with the highest toughness.39057040180 HB2.3 % IACS
PWHT-SRThis page
Post-Weld Stress Relieved
Applies when the ferritic base metal demands PWHT; ductility and toughness drop from carbide/sigma precipitation in the deposit.39557032195 HB2.4 % IACS
AWDefault
As-welded deposit
Default condition: properties of the undiluted deposit as laid down, no post-weld heat treatment.4005803811 HRC2.3 % IACS
As Welded
Pick for higher deposition rate fill passes and overlay cladding on carbon steel.41059036190 HB2.3 % IACS

What is ER309L PWHT-SR?

ER309L PWHT-SR is ER309L heat treated to PWHT-SR — applies when the ferritic base metal demands PWHT; ductility and toughness drop from carbide/sigma precipitation in the deposit. ER309L PWHT-SR has a yield strength of 395 MPa (57.3 ksi) and a tensile strength of 570 MPa (82.7 ksi) — weaker than 63% of steel grades. Elongation at break is 32% and the elastic modulus is 196 GPa (28.4 Msi). ER309L PWHT-SR has a density of 7.9 g/cm³ (0.285 lb/in³), heavier than 93% of steel grades. It melts at 1,400°C (2,552 °F). AW is the default condition FabDigit quotes; PWHT-SR is available on request or by drawing note.

Advantages

  • High service temperature — 1,000°C (1,832 °F), better than 100% of steel grades
  • Good corrosion resistance — 63/100, better than 100% of steel grades
  • Ductile — tolerates forming and impact — 32%, better than 95% of steel grades
  • Readily welded — 88/100, better than 87% of steel grades
  • Polishes to a fine finish — 65/100, better than 78% of steel grades

Limitations

  • Poor heat conductor — 15.8 W/m·K (9.13 BTU/hr·ft·°F), worse than 98% of steel grades
  • Low electrical conductivity — 2.4 % IACS, worse than 97% of steel grades
  • High embodied carbon — 4.6 kg CO₂/kg, worse than 96% of steel grades
  • Difficult to machine — 34/100, worse than 86% of steel grades

ER309L PWHT-SR properties

Typical room-temperature values for ER309L PWHT-SR; 22 are specific to this condition. Other listed values are ER309L reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

ER309L PWHT-SR has a density of 7.9 g/cm³ (0.285 lb/in³), heavier than 93% of steel grades. It melts at 1,400°C (2,552 °F).

Density7.9 g/cm³0.29 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,450°C2,642 °F

Mechanical17

ER309L PWHT-SR has a yield strength of 395 MPa (57.3 ksi) and a tensile strength of 570 MPa (82.7 ksi) — weaker than 63% of steel grades. Elongation at break is 32% and the elastic modulus is 196 GPa (28.4 Msi).

Elastic (Young's) Modulus196 GPa28.4 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.28
Tensile Strength (Ultimate)570 MPa82.7 ksi
Yield Strength (0.2% offset)395 MPa57.3 ksi
Elongation at Break32%
Reduction in Area45%
Compressive Strength400 MPa58 ksi
Shear Strength375 MPa54.4 ksi
Fatigue Strength (Endurance Limit)240 MPa34.8 ksi
Fracture Toughness (K_IC)110 MPa·√m100 ksi·√in
Charpy V-Notch Impact (RT)50 J36.9 ft·lbf
Hardness, Brinell195 HB
Hardness, Rockwell B92 HRB
Hardness, Rockwell C11 HRC
Hardness, Vickers205 HV

Thermal6

ER309L PWHT-SR is rated for continuous service to 1,000°C (1,832 °F). It conducts heat at 15.8 W/m·K (9.13 BTU/hr·ft·°F), worse than 98% of steel grades. Thermal expansion is 15.5 µm/m·K (8.61 µin/in·°F).

Thermal Conductivity15.8 W/m·K9.1 BTU/hr·ft·°F
Specific Heat Capacity500 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)15.5 µm/m·K8.6 µin/in·°F
Latent Heat of Fusion275 J/g118 BTU/lb
Max Service Temperature (continuous)1,000°C1,832 °F
Min Service Temperature-196°C-321 °F

Electrical3

ER309L PWHT-SR conducts electricity at 2.4 % IACS, worse than 97% of steel grades.

Electrical Conductivity2.4 % IACS
Electrical Resistivity7.6×10⁻⁷ Ω·m29.9 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is good (63/100), better than 100% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceGood63/100
Chemical Resistance SummaryGood in oxidising acids, sulphur-bearing hot gases and mild atmospheres; low-carbon grade resists sensitisation; poor against chlorides (pitting/SCC) and reducing acids such as HCl; avoid 425–850 °C long holds due to sigma-phase embrittlement.

Sustainability4

Producing a kilogram of ER309L PWHT-SR takes about 55 MJ of energy and emits 4.6 kg of CO₂ — more than 94% of steel grades. Typical recycled content is 60%.

Embodied Energy (primary production)55 MJ/kg23,646 BTU/lb
Embodied Carbon (primary production)4.6 kg CO₂/kg
Embodied Water130 L/kg15.6 gal/lb
Typical Recycled Content60%

Manufacturability7

ER309L PWHT-SR's machinability is poor (34/100, worse than 86% of steel grades); weldability excellent (88/100); formability fair (52/100).

MachinabilityPoor34/100
Machinability Rating (AISI 1212 = 100 %)38%
WeldabilityExcellent88/100
Formability (cold)Fair52/100
Brazeability / SolderabilityGood55/100
PolishabilityGood65/100
Anodizing Responsen/a — ferrous alloy; use pickling/passivation or electropolishing instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ER309L PWHT-SR

Is ER309L easy to machine?

Deposit machines like 309/304 — tough, gummy and work-hardening; use sharp positive-rake carbide, heavy feed, no dwelling, and flood coolant.

Can ER309L be welded?

Run stringer beads with low heat input and interpass ≤150 °C; keep 8–15 FN ferrite to avoid hot cracking, and use it as a buttering layer before joining CS to stainless.

Can ER309L be formed, bent or molded?

Supplied as drawn wire only; deposits are ductile (≥30 % elongation) but strongly work-hardening, so cold straightening of clad parts should be limited.

What surface finishes work on ER309L?

Pickle and passivate or electropolish after welding to remove heat tint; deposit takes a good but slightly duller polish than 304 due to delta ferrite.

ER309L chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CL = low carbon, limits sensitisation≤ 0.030.02
Cr23 – 2524
Ni12 – 1413
Mn1 – 2.51.8
Sisome producers supply Si-controlled variants0.3 – 0.650.45
Moresidual≤ 0.750.1
Curesidual≤ 0.750.15
P≤ 0.030.02
S≤ 0.030.01
Febalance—

ER309L PWHT-SR — frequently asked

What is ER309L PWHT-SR used for?

ER309L PWHT-SR is typically used for dissimilar metal joints, stainless-to-carbon steel welding and overlay/cladding. In short: standard dissimilar-metal filler; tolerates carbon steel dilution; buttering and cladding wire.

What is the yield strength of ER309L PWHT-SR?

ER309L PWHT-SR has a typical yield strength of 395 MPa (57.3 ksi) and a tensile strength of 570 MPa (82.7 ksi) — weaker than 63% of steel grades. Strength varies by condition: see the 6 listed tempers.

Is ER309L PWHT-SR easy to machine?

Not especially — machinability is rated poor (34/100, worse than 86% of steel grades). Deposit machines like 309/304 — tough, gummy and work-hardening; use sharp positive-rake carbide, heavy feed, no dwelling, and flood coolant.

Can ER309L PWHT-SR be welded?

Yes — weldability is rated excellent (88/100). Run stringer beads with low heat input and interpass ≤150 °C; keep 8–15 FN ferrite to avoid hot cracking, and use it as a buttering layer before joining CS to stainless.

What surface finishes work on ER309L PWHT-SR?

Pickle and passivate or electropolish after welding to remove heat tint; deposit takes a good but slightly duller polish than 304 due to delta ferrite.

Can ER309L PWHT-SR be formed, bent or molded?

Supplied as drawn wire only; deposits are ductile (≥30 % elongation) but strongly work-hardening, so cold straightening of clad parts should be limited.

What is the maximum service temperature of ER309L PWHT-SR?

ER309L PWHT-SR is rated for continuous use to about 1,000°C (1,832 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ER309L-AW and ER309L SA-1040?

AW is the default condition — default condition: properties of the undiluted deposit as laid down, no post-weld heat treatment. SA-1040: used on clad components requiring maximum corrosion resistance and dissolution of carbides/sigma; lowers strength, raises ductility. Yield strength is 400 MPa in AW versus 300 MPa in SA-1040.

Sources

  1. AWS A5.9/A5.9M — Bare Stainless Steel Welding Electrodes and Rods — AWS (2017)
  2. GB/T 29713 (H08Cr23Ni13 / ER309L) — SAC (2017)
  3. ISO 14343 / EN 14343 — 23 12 L — ISO (2017)
  4. ASM Handbook Vol.6 — Welding, Brazing and Soldering — ASM International (1993)
  5. ASM Handbook Vol.1 — Properties of Stainless Steels (Type 309/309S) — ASM International (1990)
  6. ER309L solid wire all-weld-metal data (Böhler/ESAB/Lincoln/ ) — various welding consumable producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.