FabDigitFabDigit

Steel ER309L AW-GTAW

Finish state

UNS S30983 · ASTM A5.9 · EN 23 12 L · JIS YS309L, Y309L · GB H08Cr23Ni13, H309L

AW-GTAW = as Welded

Pick for root passes, thin sections and clean low-oxygen deposits with the highest toughness.

High cost $$$$

Values for the AW-GTAW condition

Other ER309L tempers and conditions

ER309L is listed in 6 conditions; see the grade overview at ER309L.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution Annealed deposit
Used on clad components requiring maximum corrosion resistance and dissolution of carbides/sigma; lowers strength, raises ductility.30054045160 HB2.4 % IACS
As Welded
Pick for heavy-section overlay and pressure-vessel cladding; flux choice controls Cr/Si recovery and ferrite.38056035175 HB2.3 % IACS
AW-GTAWThis page
As Welded
Pick for root passes, thin sections and clean low-oxygen deposits with the highest toughness.39057040180 HB2.3 % IACS
Post-Weld Stress Relieved
Applies when the ferritic base metal demands PWHT; ductility and toughness drop from carbide/sigma precipitation in the deposit.39557032195 HB2.4 % IACS
AWDefault
As-welded deposit
Default condition: properties of the undiluted deposit as laid down, no post-weld heat treatment.4005803811 HRC2.3 % IACS
As Welded
Pick for higher deposition rate fill passes and overlay cladding on carbon steel.41059036190 HB2.3 % IACS

What is ER309L AW-GTAW?

ER309L AW-GTAW is ER309L supplied in the AW-GTAW condition — pick for root passes, thin sections and clean low-oxygen deposits with the highest toughness. ER309L AW-GTAW has a yield strength of 390 MPa (56.6 ksi) and a tensile strength of 570 MPa (82.7 ksi) — weaker than 64% of steel grades. Elongation at break is 40% and the elastic modulus is 196 GPa (28.4 Msi). ER309L AW-GTAW has a density of 7.9 g/cm³ (0.285 lb/in³), heavier than 93% of steel grades. It melts at 1,400°C (2,552 °F). AW is the default condition FabDigit quotes; AW-GTAW is available on request or by drawing note.

Advantages

  • High service temperature — 1,000°C (1,832 °F), better than 100% of steel grades
  • Good corrosion resistance — 70/100, better than 100% of steel grades
  • Ductile — tolerates forming and impact — 40%, better than 99% of steel grades
  • Tough — resists crack growth — 180 MPa·√m (163.8 ksi·√in), better than 99% of steel grades
  • Readily welded — 90/100, better than 90% of steel grades

Limitations

  • Poor heat conductor — 15.5 W/m·K (8.96 BTU/hr·ft·°F), worse than 98% of steel grades
  • Low electrical conductivity — 2.3 % IACS, worse than 98% of steel grades
  • High embodied carbon — 4.6 kg CO₂/kg, worse than 96% of steel grades
  • Difficult to machine — 35/100, worse than 84% of steel grades

ER309L AW-GTAW properties

Typical room-temperature values for ER309L AW-GTAW; 22 are specific to this condition. Other listed values are ER309L reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

ER309L AW-GTAW has a density of 7.9 g/cm³ (0.285 lb/in³), heavier than 93% of steel grades. It melts at 1,400°C (2,552 °F).

Density7.9 g/cm³0.29 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,450°C2,642 °F

Mechanical17

ER309L AW-GTAW has a yield strength of 390 MPa (56.6 ksi) and a tensile strength of 570 MPa (82.7 ksi) — weaker than 64% of steel grades. Elongation at break is 40% and the elastic modulus is 196 GPa (28.4 Msi).

Elastic (Young's) Modulus196 GPa28.4 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.28
Tensile Strength (Ultimate)570 MPa82.7 ksi
Yield Strength (0.2% offset)390 MPa56.6 ksi
Elongation at Break40%
Reduction in Area58%
Compressive Strength390 MPa56.6 ksi
Shear Strength372 MPa54 ksi
Fatigue Strength (Endurance Limit)228 MPa33.1 ksi
Fracture Toughness (K_IC)180 MPa·√m164 ksi·√in
Charpy V-Notch Impact (RT)90 J66.4 ft·lbf
Hardness, Brinell180 HB
Hardness, Rockwell B88 HRB
Hardness, Rockwell C11 HRC
Hardness, Vickers190 HV

Thermal6

ER309L AW-GTAW is rated for continuous service to 1,000°C (1,832 °F). It conducts heat at 15.5 W/m·K (8.96 BTU/hr·ft·°F), worse than 98% of steel grades. Thermal expansion is 15.5 µm/m·K (8.61 µin/in·°F).

Thermal Conductivity15.5 W/m·K9 BTU/hr·ft·°F
Specific Heat Capacity500 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)15.5 µm/m·K8.6 µin/in·°F
Latent Heat of Fusion275 J/g118 BTU/lb
Max Service Temperature (continuous)1,000°C1,832 °F
Min Service Temperature-196°C-321 °F

Electrical3

ER309L AW-GTAW conducts electricity at 2.3 % IACS, worse than 98% of steel grades.

Electrical Conductivity2.3 % IACS
Electrical Resistivity7.8×10⁻⁷ Ω·m30.7 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is very good (70/100), better than 100% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceVery good70/100
Chemical Resistance SummaryGood in oxidising acids, sulphur-bearing hot gases and mild atmospheres; low-carbon grade resists sensitisation; poor against chlorides (pitting/SCC) and reducing acids such as HCl; avoid 425–850 °C long holds due to sigma-phase embrittlement.

Sustainability4

Producing a kilogram of ER309L AW-GTAW takes about 55 MJ of energy and emits 4.6 kg of CO₂ — more than 94% of steel grades. Typical recycled content is 60%.

Embodied Energy (primary production)55 MJ/kg23,646 BTU/lb
Embodied Carbon (primary production)4.6 kg CO₂/kg
Embodied Water130 L/kg15.6 gal/lb
Typical Recycled Content60%

Manufacturability7

ER309L AW-GTAW's machinability is fair (35/100, worse than 84% of steel grades); weldability excellent (90/100); formability good (60/100).

MachinabilityFair35/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityExcellent90/100
Formability (cold)Good60/100
Brazeability / SolderabilityGood55/100
PolishabilityGood65/100
Anodizing Responsen/a — ferrous alloy; use pickling/passivation or electropolishing instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ER309L AW-GTAW

Is ER309L easy to machine?

Deposit machines like 309/304 — tough, gummy and work-hardening; use sharp positive-rake carbide, heavy feed, no dwelling, and flood coolant.

Can ER309L be welded?

Run stringer beads with low heat input and interpass ≤150 °C; keep 8–15 FN ferrite to avoid hot cracking, and use it as a buttering layer before joining CS to stainless.

Can ER309L be formed, bent or molded?

Supplied as drawn wire only; deposits are ductile (≥30 % elongation) but strongly work-hardening, so cold straightening of clad parts should be limited.

What surface finishes work on ER309L?

Pickle and passivate or electropolish after welding to remove heat tint; deposit takes a good but slightly duller polish than 304 due to delta ferrite.

ER309L chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CL = low carbon, limits sensitisation≤ 0.030.02
Cr23 – 2524
Ni12 – 1413
Mn1 – 2.51.8
Sisome producers supply Si-controlled variants0.3 – 0.650.45
Moresidual≤ 0.750.1
Curesidual≤ 0.750.15
P≤ 0.030.02
S≤ 0.030.01
Febalance—

ER309L AW-GTAW — frequently asked

What is ER309L AW-GTAW used for?

ER309L AW-GTAW is typically used for dissimilar metal joints, stainless-to-carbon steel welding and overlay/cladding. In short: standard dissimilar-metal filler; tolerates carbon steel dilution; buttering and cladding wire.

What is the yield strength of ER309L AW-GTAW?

ER309L AW-GTAW has a typical yield strength of 390 MPa (56.6 ksi) and a tensile strength of 570 MPa (82.7 ksi) — weaker than 64% of steel grades. Strength varies by condition: see the 6 listed tempers.

Is ER309L AW-GTAW easy to machine?

Not especially — machinability is rated fair (35/100, worse than 84% of steel grades). Deposit machines like 309/304 — tough, gummy and work-hardening; use sharp positive-rake carbide, heavy feed, no dwelling, and flood coolant.

Can ER309L AW-GTAW be welded?

Yes — weldability is rated excellent (90/100). Run stringer beads with low heat input and interpass ≤150 °C; keep 8–15 FN ferrite to avoid hot cracking, and use it as a buttering layer before joining CS to stainless.

What surface finishes work on ER309L AW-GTAW?

Pickle and passivate or electropolish after welding to remove heat tint; deposit takes a good but slightly duller polish than 304 due to delta ferrite.

Can ER309L AW-GTAW be formed, bent or molded?

Supplied as drawn wire only; deposits are ductile (≥30 % elongation) but strongly work-hardening, so cold straightening of clad parts should be limited.

What is the maximum service temperature of ER309L AW-GTAW?

ER309L AW-GTAW is rated for continuous use to about 1,000°C (1,832 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ER309L-AW and ER309L SA-1040?

AW is the default condition — default condition: properties of the undiluted deposit as laid down, no post-weld heat treatment. SA-1040: used on clad components requiring maximum corrosion resistance and dissolution of carbides/sigma; lowers strength, raises ductility. Yield strength is 400 MPa in AW versus 300 MPa in SA-1040.

Sources

  1. AWS A5.9/A5.9M — Bare Stainless Steel Welding Electrodes and Rods — AWS (2017)
  2. GB/T 29713 (H08Cr23Ni13 / ER309L) — SAC (2017)
  3. ISO 14343 / EN 14343 — 23 12 L — ISO (2017)
  4. ASM Handbook Vol.6 — Welding, Brazing and Soldering — ASM International (1993)
  5. ASM Handbook Vol.1 — Properties of Stainless Steels (Type 309/309S) — ASM International (1990)
  6. ER309L solid wire all-weld-metal data (Böhler/ESAB/Lincoln/ ) — various welding consumable producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.