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Steel E110C-K3 AW-CO2

Finish state

AW-CO2 = aW-CO₂

Pick when shop gas is straight CO₂; deeper penetration and lower cost but slightly lower toughness and higher spatter than Ar-mix.

Premium cost $$$

Values for the AW-CO2 condition

Other E110C-K3 tempers and conditions

E110C-K3 is listed in 3 conditions; see the grade overview at E110C-K3.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Post-weld heat treated
Use when the fabrication code mandates stress relief; residual stress and hardness drop but so does tensile strength — verify the joint still meets the 110 ksi design basis.6707602120 HRC7.6 % IACS
AW-CO2This page
AW-CO₂
Pick when shop gas is straight CO₂; deeper penetration and lower cost but slightly lower toughness and higher spatter than Ar-mix.7108001823 HRC7.5 % IACS
AWDefault
As-welded deposit
Standard classification condition — deposit used as welded on Q&T high-strength steels; best combination of 110 ksi strength and low-temperature toughness.7208101924 HRC7.5 % IACS

What is E110C-K3 AW-CO2?

E110C-K3 AW-CO2 is E110C-K3 supplied in the AW-CO2 condition — pick when shop gas is straight CO₂; deeper penetration and lower cost but slightly lower toughness and higher spatter than Ar-mix. E110C-K3 AW-CO2 has a yield strength of 710 MPa (103 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 82% of steel grades. Elongation at break is 18% and the elastic modulus is 205 GPa (29.7 Msi). E110C-K3 AW-CO2 has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,460°C (2,660 °F). AW is the default condition FabDigit quotes; AW-CO2 is available on request or by drawing note.

Advantages

  • Readily welded — 88/100, better than 87% of steel grades
  • High strength — 710 MPa (103 ksi), better than 82% of steel grades

Limitations

  • High embodied carbon — 2.5 kg CO₂/kg, worse than 82% of steel grades
  • Difficult to machine — 40/100, worse than 77% of steel grades

E110C-K3 AW-CO2 properties

Typical room-temperature values for E110C-K3 AW-CO2; 22 are specific to this condition. Other listed values are E110C-K3 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

E110C-K3 AW-CO2 has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,460°C (2,660 °F).

Density7.8 g/cm³0.28 lb/in³
Melting Point (Solidus)1,460°C2,660 °F
Liquidus Temperature1,510°C2,750 °F

Mechanical16

E110C-K3 AW-CO2 has a yield strength of 710 MPa (103 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 82% of steel grades. Elongation at break is 18% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)800 MPa116 ksi
Yield Strength (0.2% offset)710 MPa103 ksi
Elongation at Break18%
Reduction in Area52%
Compressive Strength715 MPa104 ksi
Shear Strength475 MPa68.9 ksi
Fatigue Strength (Endurance Limit)340 MPa49.3 ksi
Fracture Toughness (K_IC)90 MPa·√m81.9 ksi·√in
Charpy V-Notch Impact (RT)60 J44.3 ft·lbf
Hardness, Brinell248 HB
Hardness, Rockwell C23 HRC
Hardness, Vickers262 HV

Thermal6

E110C-K3 AW-CO2 is rated for continuous service to 400°C (752 °F). It conducts heat at 38 W/m·K (22 BTU/hr·ft·°F), worse than 69% of steel grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity38 W/m·K22 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-51°C-60 °F

Electrical3

E110C-K3 AW-CO2 conducts electricity at 7.5 % IACS, worse than 67% of steel grades.

Electrical Conductivity7.5 % IACS
Electrical Resistivity2.3×10⁻⁷ Ω·m9.06 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental2

Corrosion resistance is not recommended (14/100), better than 70% of steel grades.

Corrosion ResistanceNot recommended14/100
Chemical Resistance SummaryRusts freely in humid air and seawater; needs paint or metallizing. Slight atmospheric-corrosion benefit from Ni/Mo but not weathering-steel grade; avoid acids and chlorides.

Sustainability4

Producing a kilogram of E110C-K3 AW-CO2 takes about 33 MJ of energy and emits 2.5 kg of CO₂ — more than 76% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)33 MJ/kg14,187 BTU/lb
Embodied Carbon (primary production)2.5 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content25%

Manufacturability7

E110C-K3 AW-CO2's machinability is fair (40/100, worse than 77% of steel grades); weldability excellent (88/100); formability poor (34/100).

MachinabilityFair40/100
Machinability Rating (AISI 1212 = 100 %)44%
WeldabilityExcellent88/100
Formability (cold)Poor34/100
Brazeability / SolderabilityFair50/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; use paint, zinc-rich primer or thermal spray instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with E110C-K3 AW-CO2

Is E110C-K3 easy to machine?

As-welded deposit is ~24 HRC; machine with carbide at moderate speed or stress-relieve first to ease cutting and reduce distortion.

Can E110C-K3 be welded?

DCEP, gas-shielded metal-cored (75-80 % Ar / bal CO₂ preferred); keep hydrogen low, preheat/interpass per the Q&T base metal (typically 50–150 °C, interpass ≤200 °C) and cap heat input to protect HAZ toughness.

Can E110C-K3 be formed, bent or molded?

Not a wrought product — the wire is drawn and formed by the maker; the deposit itself has limited cold formability at 760 MPa yield.

What surface finishes work on E110C-K3?

Grind/blast to remove silicon islands and slag film, then zinc-rich primer or paint; no anodizing, avoid electroplating without bake-out to prevent hydrogen embrittlement.

E110C-K3 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cweld metal analysis, AWS A5.28 K3≤ 0.150.06
Mn0.75 – 2.251.5
Si≤ 0.80.45
Ni1.25 – 2.62
Cr≤ 0.150.05
Mo0.25 – 0.650.45
V≤ 0.050.01
P≤ 0.030.01
S≤ 0.030.01
Cuincluding any coating≤ 0.350.05
Febalance—

E110C-K3 AW-CO2 — frequently asked

What is E110C-K3 AW-CO2 used for?

E110C-K3 AW-CO2 is typically used for HY-100 steel welding, high-strength ship hull structures, pressure vessel repair and heavy crane structures. In short: 110 ksi weld deposit; HY-100 matching filler; highest-strength K3 wire.

What is the yield strength of E110C-K3 AW-CO2?

E110C-K3 AW-CO2 has a typical yield strength of 710 MPa (103 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 82% of steel grades. Strength varies by condition: see the 3 listed tempers.

Is E110C-K3 AW-CO2 easy to machine?

Not especially — machinability is rated fair (40/100, worse than 77% of steel grades). As-welded deposit is ~24 HRC; machine with carbide at moderate speed or stress-relieve first to ease cutting and reduce distortion.

Can E110C-K3 AW-CO2 be welded?

Yes — weldability is rated excellent (88/100). DCEP, gas-shielded metal-cored (75-80 % Ar / bal CO₂ preferred); keep hydrogen low, preheat/interpass per the Q&T base metal (typically 50–150 °C, interpass ≤200 °C) and cap heat input to protect HAZ toughness.

What surface finishes work on E110C-K3 AW-CO2?

Grind/blast to remove silicon islands and slag film, then zinc-rich primer or paint; no anodizing, avoid electroplating without bake-out to prevent hydrogen embrittlement.

Can E110C-K3 AW-CO2 be formed, bent or molded?

Not a wrought product — the wire is drawn and formed by the maker; the deposit itself has limited cold formability at 760 MPa yield.

What is the maximum service temperature of E110C-K3 AW-CO2?

E110C-K3 AW-CO2 is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between E110C-K3-AW and E110C-K3 PWHT?

AW is the default condition — standard classification condition — deposit used as welded on Q&T high-strength steels; best combination of 110 ksi strength and low-temperature toughness. PWHT: use when the fabrication code mandates stress relief; residual stress and hardness drop but so does tensile strength — verify the joint still meets the 110 ksi design basis. Yield strength is 720 MPa in AW versus 670 MPa in PWHT.

Sources

  1. AWS A5.28/A5.28M — Low-Alloy Steel Electrodes and Rods for Gas Shielded Arc Welding — American Welding Society (2020)
  2. AWS A5.29/A5.29M — Low-Alloy Steel Electrodes for Flux Cored Arc Welding (K3 chemistry cross-reference) — American Welding Society (2020)
  3. ASM Handbook Vol. 6 — Welding, Brazing and Soldering — ASM International (1993)
  4. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels and High-Performance Alloys — ASM International (1990)
  5. Metal-cored 110 ksi Ni-Mo electrode datasheets (Lincoln Electric, ESAB, Böhler Welding) — various (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.