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Steel E100C-K3 PWHT

Heat-treated state

PWHT = post-weld heat treated

Choose when code or thickness requires stress relief; strength drops slightly while toughness and residual-stress state improve.

Premium cost $$$

Values for the PWHT condition

Other E100C-K3 tempers and conditions

E100C-K3 is listed in 2 conditions; see the grade overview at E100C-K3.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
PWHTThis page
Post-weld heat treated
Choose when code or thickness requires stress relief; strength drops slightly while toughness and residual-stress state improve.6157102319 HRC8 % IACS
AWDefault
As-welded deposit
Default condition for classification testing and for most field welds on Q&T high-strength steel where no PWHT is applied.6607452022 HRC—

What is E100C-K3 PWHT?

E100C-K3 PWHT is E100C-K3 heat treated to PWHT — choose when code or thickness requires stress relief; strength drops slightly while toughness and residual-stress state improve. E100C-K3 PWHT has a yield strength of 615 MPa (89.2 ksi) and a tensile strength of 710 MPa (103 ksi) — stronger than 77% of steel grades. Elongation at break is 23% and the elastic modulus is 205 GPa (29.7 Msi). E100C-K3 PWHT has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,450°C (2,642 °F). AW is the default condition FabDigit quotes; PWHT is available on request or by drawing note.

Advantages

  • Tough — resists crack growth — 150 MPa·√m (136.5 ksi·√in), better than 96% of steel grades
  • High strength — 615 MPa (89.2 ksi), better than 77% of steel grades
  • Readily welded — 72/100, better than 75% of steel grades

Limitations

  • High embodied carbon — 2.6 kg CO₂/kg, worse than 87% of steel grades

E100C-K3 PWHT properties

Typical room-temperature values for E100C-K3 PWHT; 23 are specific to this condition. Other listed values are E100C-K3 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

E100C-K3 PWHT has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,450°C (2,642 °F).

Density7.8 g/cm³0.28 lb/in³
Melting Point (Solidus)1,450°C2,642 °F
Liquidus Temperature1,505°C2,741 °F

Mechanical15

E100C-K3 PWHT has a yield strength of 615 MPa (89.2 ksi) and a tensile strength of 710 MPa (103 ksi) — stronger than 77% of steel grades. Elongation at break is 23% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)710 MPa103 ksi
Yield Strength (0.2% offset)615 MPa89.2 ksi
Elongation at Break23%
Reduction in Area65%
Shear Strength430 MPa62.4 ksi
Fatigue Strength (Endurance Limit)320 MPa46.4 ksi
Fracture Toughness (K_IC)150 MPa·√m137 ksi·√in
Charpy V-Notch Impact (RT)105 J77.4 ft·lbf
Hardness, Brinell215 HB
Hardness, Rockwell C19 HRC
Hardness, Vickers225 HV

Thermal6

E100C-K3 PWHT is rated for continuous service to 425°C (797 °F). It conducts heat at 41 W/m·K (23.7 BTU/hr·ft·°F), worse than 62% of steel grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity41 W/m·K23.7 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)425°C797 °F
Min Service Temperature-40°C-40 °F

Electrical3

E100C-K3 PWHT conducts electricity at 8 % IACS, better than 55% of steel grades.

Electrical Conductivity8 % IACS
Electrical Resistivity2.15×10⁻⁷ Ω·m8.46 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (14/100), better than 70% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceNot recommended14/100
Chemical Resistance SummaryRusts freely in humid air and seawater; needs coating or cathodic protection. Not resistant to acids; adequate in dry hydrocarbons and neutral oils. Susceptible to hydrogen-assisted cracking if hydrogen is not controlled.

Sustainability4

Producing a kilogram of E100C-K3 PWHT takes about 36 MJ of energy and emits 2.6 kg of CO₂ — more than 89% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)36 MJ/kg15,477 BTU/lb
Embodied Carbon (primary production)2.6 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content25%

Manufacturability7

E100C-K3 PWHT's machinability is fair (48/100, worse than 57% of steel grades); weldability very good (72/100); formability fair (40/100).

MachinabilityFair48/100
Machinability Rating (AISI 1212 = 100 %)56%
WeldabilityVery good72/100
Formability (cold)Fair40/100
Brazeability / SolderabilityFair50/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; use paint, zinc-rich primer or metallizing instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with E100C-K3 PWHT

Is E100C-K3 easy to machine?

As-deposited weld metal machines like a 700 MPa Q&T alloy steel — carbide tooling, moderate speeds; grind or mill after PWHT for best tool life.

Can E100C-K3 be welded?

Gas-shielded (75-80%Ar/bal CO₂ or 100% CO₂ per classification), DCEP; preheat and interpass control per steel thickness/CE and low-hydrogen practice are mandatory to avoid delayed cracking.

Can E100C-K3 be formed, bent or molded?

Not applicable as a wrought product; joint design should limit restraint and allow multipass bead sequencing to control distortion in high-strength plate.

What surface finishes work on E100C-K3?

Weld caps grind and blend readily; protect with zinc-rich primer, paint or metallizing since the deposit has essentially mild-steel corrosion behaviour.

E100C-K3 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cdeposited weld metal, AWS A5.28 K3≤ 0.150.06
Mn0.75 – 2.251.5
Si≤ 0.80.45
Ni1.25 – 2.61.9
Cr≤ 0.150.08
Mo0.25 – 0.650.45
V≤ 0.050.01
P≤ 0.030.01
S≤ 0.030.01
Febalance—

E100C-K3 PWHT — frequently asked

What is E100C-K3 PWHT used for?

E100C-K3 PWHT is typically used for offshore platform structures, high-strength structural steel fabrication, heavy equipment frames and military armor plate. In short: 100 ksi weld deposit; for Q&T structural steels; low-hydrogen composite wire.

What is the yield strength of E100C-K3 PWHT?

E100C-K3 PWHT has a typical yield strength of 615 MPa (89.2 ksi) and a tensile strength of 710 MPa (103 ksi) — stronger than 77% of steel grades. Strength varies by condition: see the 2 listed tempers.

Is E100C-K3 PWHT easy to machine?

Reasonably — machinability is rated fair (48/100, worse than 57% of steel grades). As-deposited weld metal machines like a 700 MPa Q&T alloy steel — carbide tooling, moderate speeds; grind or mill after PWHT for best tool life.

Can E100C-K3 PWHT be welded?

Yes — weldability is rated very good (72/100). Gas-shielded (75-80%Ar/bal CO₂ or 100% CO₂ per classification), DCEP; preheat and interpass control per steel thickness/CE and low-hydrogen practice are mandatory to avoid delayed cracking.

What surface finishes work on E100C-K3 PWHT?

Weld caps grind and blend readily; protect with zinc-rich primer, paint or metallizing since the deposit has essentially mild-steel corrosion behaviour.

Can E100C-K3 PWHT be formed, bent or molded?

Not applicable as a wrought product; joint design should limit restraint and allow multipass bead sequencing to control distortion in high-strength plate.

What is the maximum service temperature of E100C-K3 PWHT?

E100C-K3 PWHT is rated for continuous use to about 425°C (797 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between E100C-K3-AW and E100C-K3 PWHT?

AW is the default condition — default condition for classification testing and for most field welds on Q&T high-strength steel where no PWHT is applied. PWHT: choose when code or thickness requires stress relief; strength drops slightly while toughness and residual-stress state improve. Yield strength is 660 MPa in AW versus 615 MPa in PWHT.

Sources

  1. AWS A5.28/A5.28M — Low-Alloy Steel Electrodes and Rods for Gas Shielded Arc Welding — American Welding Society (2020)
  2. AWS D1.1/D1.1M Structural Welding Code — Steel — American Welding Society (2020)
  3. ASM Handbook Vol.6 — Welding, Brazing and Soldering — ASM International (1993)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. Metal-cored 100 ksi low-alloy wire datasheets (Lincoln Electric, ESAB, Kobelco) — various producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.