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Steel E100C-K3-AW (As-welded deposit)

Heat-treated state · default condition

Default condition for classification testing and for most field welds on Q&T high-strength steel where no PWHT is applied.

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Values for the AW condition

Other E100C-K3 tempers and conditions

E100C-K3 is listed in 2 conditions; see the grade overview at E100C-K3.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Post-weld heat treated
Choose when code or thickness requires stress relief; strength drops slightly while toughness and residual-stress state improve.6157102319 HRC8 % IACS
AWDefaultThis page
As-welded deposit
Default condition for classification testing and for most field welds on Q&T high-strength steel where no PWHT is applied.6607452022 HRC—

What is E100C-K3-AW?

E100C-K3-AW is E100C-K3 heat treated to AW — default condition for classification testing and for most field welds on Q&T high-strength steel where no PWHT is applied. E100C-K3-AW has a yield strength of 660 MPa (95.7 ksi) and a tensile strength of 745 MPa (108 ksi) — stronger than 80% of steel grades. Elongation at break is 20% and the elastic modulus is 205 GPa (29.7 Msi). E100C-K3-AW has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,450°C (2,642 °F).

Advantages

  • Tough — resists crack growth — 130 MPa·√m (118.3 ksi·√in), better than 89% of steel grades
  • High strength — 660 MPa (95.7 ksi), better than 80% of steel grades

Limitations

  • High embodied carbon — 2.6 kg CO₂/kg, worse than 87% of steel grades

E100C-K3-AW properties

Typical room-temperature values for E100C-K3-AW; 11 are specific to this condition. Other listed values are E100C-K3 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

E100C-K3-AW has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,450°C (2,642 °F).

Density7.8 g/cm³0.28 lb/in³
Melting Point (Solidus)1,450°C2,642 °F
Liquidus Temperature1,505°C2,741 °F

Mechanical15

E100C-K3-AW has a yield strength of 660 MPa (95.7 ksi) and a tensile strength of 745 MPa (108 ksi) — stronger than 80% of steel grades. Elongation at break is 20% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)745 MPa108 ksi
Yield Strength (0.2% offset)660 MPa95.7 ksi
Elongation at Break20%
Reduction in Area60%
Shear Strength450 MPa65.3 ksi
Fatigue Strength (Endurance Limit)330 MPa47.9 ksi
Fracture Toughness (K_IC)130 MPa·√m118 ksi·√in
Charpy V-Notch Impact (RT)90 J66.4 ft·lbf
Hardness, Brinell235 HB
Hardness, Rockwell C22 HRC
Hardness, Vickers245 HV

Thermal6

E100C-K3-AW is rated for continuous service to 400°C (752 °F). It conducts heat at 40 W/m·K (23.1 BTU/hr·ft·°F), worse than 64% of steel grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity40 W/m·K23.1 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-40°C-40 °F

Electrical3

E100C-K3-AW conducts electricity at 7.8 % IACS, worse than 57% of steel grades.

Electrical Conductivity7.8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (14/100), better than 70% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceNot recommended14/100
Chemical Resistance SummaryRusts freely in humid air and seawater; needs coating or cathodic protection. Not resistant to acids; adequate in dry hydrocarbons and neutral oils. Susceptible to hydrogen-assisted cracking if hydrogen is not controlled.

Sustainability4

Producing a kilogram of E100C-K3-AW takes about 36 MJ of energy and emits 2.6 kg of CO₂ — more than 89% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)36 MJ/kg15,477 BTU/lb
Embodied Carbon (primary production)2.6 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content25%

Manufacturability7

E100C-K3-AW's machinability is fair (42/100, worse than 73% of steel grades); weldability very good (70/100); formability fair (35/100).

MachinabilityFair42/100
Machinability Rating (AISI 1212 = 100 %)50%
WeldabilityVery good70/100
Formability (cold)Fair35/100
Brazeability / SolderabilityFair50/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; use paint, zinc-rich primer or metallizing instead

Common Calculations5

Specific Strength (UTS / density)calculated96 kN·m/kg
Specific Stiffness (E / density)calculated26.3 MN·m/kg
Modulus of Resiliencecalculated1,062 kJ/m³
Thermal Diffusivitycalculated10.9 mm²/s
Thermal Shock Resistance Indexcalculated12

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with E100C-K3-AW

Is E100C-K3 easy to machine?

As-deposited weld metal machines like a 700 MPa Q&T alloy steel — carbide tooling, moderate speeds; grind or mill after PWHT for best tool life.

Can E100C-K3 be welded?

Gas-shielded (75-80%Ar/bal CO₂ or 100% CO₂ per classification), DCEP; preheat and interpass control per steel thickness/CE and low-hydrogen practice are mandatory to avoid delayed cracking.

Can E100C-K3 be formed, bent or molded?

Not applicable as a wrought product; joint design should limit restraint and allow multipass bead sequencing to control distortion in high-strength plate.

What surface finishes work on E100C-K3?

Weld caps grind and blend readily; protect with zinc-rich primer, paint or metallizing since the deposit has essentially mild-steel corrosion behaviour.

E100C-K3 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cdeposited weld metal, AWS A5.28 K3≤ 0.150.06
Mn0.75 – 2.251.5
Si≤ 0.80.45
Ni1.25 – 2.61.9
Cr≤ 0.150.08
Mo0.25 – 0.650.45
V≤ 0.050.01
P≤ 0.030.01
S≤ 0.030.01
Febalance—

E100C-K3-AW — frequently asked

What is E100C-K3-AW used for?

E100C-K3-AW is typically used for offshore platform structures, high-strength structural steel fabrication, heavy equipment frames and military armor plate. In short: 100 ksi weld deposit; for Q&T structural steels; low-hydrogen composite wire.

What is the yield strength of E100C-K3-AW?

E100C-K3-AW has a typical yield strength of 660 MPa (95.7 ksi) and a tensile strength of 745 MPa (108 ksi) — stronger than 80% of steel grades. Strength varies by condition: see the 2 listed tempers.

Is E100C-K3-AW easy to machine?

Not especially — machinability is rated fair (42/100, worse than 73% of steel grades). As-deposited weld metal machines like a 700 MPa Q&T alloy steel — carbide tooling, moderate speeds; grind or mill after PWHT for best tool life.

Can E100C-K3-AW be welded?

Yes — weldability is rated very good (70/100). Gas-shielded (75-80%Ar/bal CO₂ or 100% CO₂ per classification), DCEP; preheat and interpass control per steel thickness/CE and low-hydrogen practice are mandatory to avoid delayed cracking.

What surface finishes work on E100C-K3-AW?

Weld caps grind and blend readily; protect with zinc-rich primer, paint or metallizing since the deposit has essentially mild-steel corrosion behaviour.

Can E100C-K3-AW be formed, bent or molded?

Not applicable as a wrought product; joint design should limit restraint and allow multipass bead sequencing to control distortion in high-strength plate.

What is the maximum service temperature of E100C-K3-AW?

E100C-K3-AW is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between E100C-K3-AW and E100C-K3 PWHT?

AW is the default condition — default condition for classification testing and for most field welds on Q&T high-strength steel where no PWHT is applied. PWHT: choose when code or thickness requires stress relief; strength drops slightly while toughness and residual-stress state improve. Yield strength is 660 MPa in AW versus 615 MPa in PWHT.

Sources

  1. AWS A5.28/A5.28M — Low-Alloy Steel Electrodes and Rods for Gas Shielded Arc Welding — American Welding Society (2020)
  2. AWS D1.1/D1.1M Structural Welding Code — Steel — American Welding Society (2020)
  3. ASM Handbook Vol.6 — Welding, Brazing and Soldering — ASM International (1993)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. Metal-cored 100 ksi low-alloy wire datasheets (Lincoln Electric, ESAB, Kobelco) — various producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.