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Steel 5132-QT540

Heat-treated state

AISI/SAE 5132 · UNS G51320

QT540 = q&T 540 °C

General-purpose quenched-and-tempered condition — best strength/toughness compromise for shafts and machine parts.

Budget cost $

Values for the QT540 condition

Other 5132 tempers and conditions

5132 is listed in 10 conditions; see the grade overview at 5132.

Compare all 10 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ADefault
Solution annealed
Softest, most machinable condition; standard stock form for bar that will be quench-and-tempered later.38560022174 HB—
Hot rolled
Cheapest mill condition for bar that will be re-heat-treated after machining.42569019200 HB—
Normalized
Uniform fine-grain structure for forgings before machining or as a moderate-strength delivery condition.46072020212 HB—
Cold drawn
Choose for close tolerance, straight bar with raised yield strength and good surface finish, no further heat treatment.66076013223 HB—
Q&T 650 °C
Toughest tempered condition; used for impact-loaded parts and where later welding or heavy machining is needed.7408502225 HRC—
Induction hardened
Surface-hardened journals, splines and gear teeth: hard wear-resistant case on a tough quenched-and-tempered core.9001,0501455 HRC6.8 % IACS
QT540This page
Q&T 540 °C
General-purpose quenched-and-tempered condition — best strength/toughness compromise for shafts and machine parts.9301,0501733 HRC—
Q&T 425 °C
High-strength condition for gear blanks and heavily loaded shafts needing moderate toughness.1,1701,2901441 HRC—
Q&T 315 °C
Very high strength with slightly better toughness than the 205 °C temper; avoid extended holds (temper embrittlement range above).1,3901,5501246 HRC—
Q&T 205 °C
Maximum hardness and wear resistance for small pins and wear parts where toughness is secondary.1,5001,7401050 HRC—

What is 5132-QT540?

5132-QT540 is 5132 heat treated to QT540 — general-purpose quenched-and-tempered condition — best strength/toughness compromise for shafts and machine parts. 5132-QT540 has a yield strength of 930 MPa (135 ksi) and a tensile strength of 1,050 MPa (152 ksi) — stronger than 90% of steel grades. Elongation at break is 17% and the elastic modulus is 205 GPa (29.7 Msi). 5132-QT540 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). A is the default condition FabDigit quotes; QT540 is available on request or by drawing note.

Advantages

  • High strength — 930 MPa (135 ksi), better than 90% of steel grades

5132-QT540 properties

Typical room-temperature values for 5132-QT540; 14 are specific to this condition. Other listed values are 5132 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

5132-QT540 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,500°C2,732 °F

Mechanical16

5132-QT540 has a yield strength of 930 MPa (135 ksi) and a tensile strength of 1,050 MPa (152 ksi) — stronger than 90% of steel grades. Elongation at break is 17% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,050 MPa152 ksi
Yield Strength (0.2% offset)930 MPa135 ksi
Elongation at Break17%
Reduction in Area58%
Compressive Strength385 MPa55.8 ksi
Shear Strength400 MPa58 ksi
Fatigue Strength (Endurance Limit)480 MPa69.6 ksi
Fracture Toughness (K_IC)80 MPa·√m72.8 ksi·√in
Charpy V-Notch Impact (RT)45 J33.2 ft·lbf
Hardness, Brinell311 HB
Hardness, Rockwell B88 HRB
Hardness, Vickers327 HV

Thermal6

5132-QT540 is rated for continuous service to 425°C (797 °F). It conducts heat at 44 W/m·K (25.4 BTU/hr·ft·°F), better than 57% of steel grades. Thermal expansion is 12.2 µm/m·K (6.78 µin/in·°F).

Thermal Conductivity44 W/m·K25.4 BTU/hr·ft·°F
Specific Heat Capacity475 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.2 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)425°C797 °F
Min Service Temperature-40°C-40 °F

Electrical3

5132-QT540 conducts electricity at 7.8 % IACS, worse than 57% of steel grades.

Electrical Conductivity7.8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts freely in humid air and water; attacked by acids and chlorides. Resists dry hydrocarbons and neutral oils. Requires oiling, phosphating, zinc/chrome plating or paint in service.

Sustainability4

Producing a kilogram of 5132-QT540 takes about 30 MJ of energy and emits 2.1 kg of CO₂ — more than 56% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)30 MJ/kg12,898 BTU/lb
Embodied Carbon (primary production)2.1 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content30%

Manufacturability8

5132-QT540's machinability is fair (46/100, worse than 59% of steel grades); weldability fair (35/100); formability good (55/100).

MachinabilityFair46/100
Machinability Rating (AISI 1212 = 100 %)48%
WeldabilityFair35/100
Formability (cold)Good55/100
CastabilityPoor30/100
Brazeability / SolderabilityGood60/100
PolishabilityGood60/100
Anodizing Responsen/a — ferrous alloy; use zinc, phosphate, black oxide or hard chrome instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 5132-QT540

Is 5132 easy to machine?

Machine in the annealed or ≤32 HRC tempered condition with carbide tooling; rating ≈65 % of 1212, use rigid setups and flood coolant above 40 HRC.

Can 5132 be welded?

Weldable with low-hydrogen consumables but requires 200–300 °C preheat, controlled interpass and immediate post-weld temper to avoid HAZ martensite cracking.

Can 5132 be formed, bent or molded?

Hot forge 1100–1200 °C then normalize; cold forming limited to mild bending of annealed stock due to high carbon.

What surface finishes work on 5132?

No inherent corrosion resistance — apply phosphate + oil, black oxide, zinc plating or hard chrome; bake after plating to avoid hydrogen embrittlement in hardened parts.

5132 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.3 – 0.350.32
Mn0.6 – 0.80.7
Si0.15 – 0.350.25
Cr0.75 – 10.88
P≤ 0.04—
S≤ 0.04—
Febalance—

5132-QT540 — frequently asked

What is 5132-QT540 used for?

5132-QT540 is typically used for axles, gears, shafts, machine parts and fasteners. In short: best-machining 51xx grade here; stronger than 5130; induction-hardenable Cr steel.

What is the yield strength of 5132-QT540?

5132-QT540 has a typical yield strength of 930 MPa (135 ksi) and a tensile strength of 1,050 MPa (152 ksi) — stronger than 90% of steel grades. Strength varies by condition: see the 10 listed tempers.

Is 5132-QT540 easy to machine?

Reasonably — machinability is rated fair (46/100, worse than 59% of steel grades). Machine in the annealed or ≤32 HRC tempered condition with carbide tooling; rating ≈65 % of 1212, use rigid setups and flood coolant above 40 HRC.

Can 5132-QT540 be welded?

With care — weldability is rated fair (35/100). Weldable with low-hydrogen consumables but requires 200–300 °C preheat, controlled interpass and immediate post-weld temper to avoid HAZ martensite cracking.

What surface finishes work on 5132-QT540?

No inherent corrosion resistance — apply phosphate + oil, black oxide, zinc plating or hard chrome; bake after plating to avoid hydrogen embrittlement in hardened parts.

Can 5132-QT540 be formed, bent or molded?

Hot forge 1100–1200 °C then normalize; cold forming limited to mild bending of annealed stock due to high carbon.

What is the maximum service temperature of 5132-QT540?

5132-QT540 is rated for continuous use to about 425°C (797 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 5132-A and 5132-QT205?

A is the default condition — softest, most machinable condition; standard stock form for bar that will be quench-and-tempered later. QT205: maximum hardness and wear resistance for small pins and wear parts where toughness is secondary. Yield strength is 385 MPa in A versus 1,500 MPa in QT205.

Sources

  1. SAE J404 — Chemical Compositions of SAE Alloy Steels — SAE International (2021)
  2. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought — ASTM (2020)
  3. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  4. ASM Handbook Vol.4 — Heat Treating — ASM International (1991)
  5. Machinery's Handbook, 31st ed. — Industrial Press (2020)
  6. Mysteel / SMM (2026)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.