FabDigit

Steel 42CrMo · heat-treated state

Steel 42CrMo Normalized

Properties of the Normalized condition, compared with the other 42CrMo tempers.

Uniform fine-grain structure for forgings and large sections before final Q&T or for moderate-strength service.

CNC machiningSheet metalStandard cost $$

What is 42CrMo Normalized?

42CrMo Normalized is 42CrMo heat treated to Normalized — uniform fine-grain structure for forgings and large sections before final Q&T or for moderate-strength service. 42CrMo Normalized has a yield strength of 650 MPa (94.3 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 79% of steel grades. Elongation at break is 18% and the elastic modulus is 210 GPa (30.5 Msi). 42CrMo Normalized has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,416°C (2,581 °F). HR is the default condition FabDigit quotes; Normalized is available on request or by drawing note.

Advantages

  • High strength — 650 MPa (94.3 ksi), better than 79% of steel grades

42CrMo Normalized properties

Typical room-temperature values for 42CrMo Normalized — 10 properties are specific to this condition; the rest are grade-level values shared by every 42CrMo temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

42CrMo Normalized has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,416°C (2,581 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,416°C2,581 °F
Liquidus Temperature1,495°C2,723 °F

Mechanical15

42CrMo Normalized has a yield strength of 650 MPa (94.3 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 79% of steel grades. Elongation at break is 18% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,000 MPa145 ksi
Yield Strength (0.2% offset)650 MPa94.3 ksi
Elongation at Break18%
Reduction in Area47%
Shear Strength550 MPa79.8 ksi
Fatigue Strength (Endurance Limit)460 MPa66.7 ksi
Fracture Toughness (K_IC)70 MPa·√m63.7 ksi·√in
Charpy V-Notch Impact (RT)35 J25.8 ft·lbf
Hardness, Brinell285 HB
Hardness, Rockwell C29 HRC
Hardness, Vickers250 HV

Thermal6

42CrMo Normalized is rated for continuous service to 425°C (797 °F). It conducts heat at 42.6 W/m·K (24.6 BTU/hr·ft·°F), better than 50% of steel grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity42.6 W/m·K24.6 BTU/hr·ft·°F
Specific Heat Capacity473 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)425°C797 °F
Min Service Temperature-40°C-40 °F

Electrical3

42CrMo Normalized conducts electricity at 7.8 % IACS, worse than 58% of steel grades.

Electrical Conductivity7.8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts freely in humid air and water; no resistance to acids or chlorides. Susceptible to hydrogen embrittlement above ~35 HRC and to sulfide stress cracking unless hardness is limited per NACE MR0175. Requires oil, phosphate, zinc plating, nitriding or paint.

Sustainability4

Producing a kilogram of 42CrMo Normalized takes about 29 MJ of energy and emits 2.3 kg of CO₂ — less than 53% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)29 MJ/kg12,468 BTU/lb
Embodied Carbon (primary production)2.3 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content30%

Manufacturability7

42CrMo Normalized's machinability is fair (45/100, worse than 65% of steel grades); weldability poor (30/100); formability poor (25/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)48%
WeldabilityPoor30/100
Formability (cold)Poor25/100
Brazeability / SolderabilityGood55/100
PolishabilityGood60/100
Anodizing Responsen/a — ferrous alloy; use black oxide, phosphate, zinc/nickel plating or nitriding instead

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 42CrMo tempers and conditions

42CrMo is also supplied in 8 other conditions. The full side-by-side table is on the 42CrMo overview.

Working with 42CrMo Normalized

Is 42CrMo easy to machine?

Machine in the annealed or ≤32 HRC Q&T condition with rigid setups, carbide inserts and generous coolant; above 38 HRC switch to grinding or CBN.

Can 42CrMo be welded?

Weldable with low-hydrogen consumables but requires 200–350 °C preheat, controlled interpass temperature and immediate post-weld temper (~600 °C) to avoid HAZ cracking.

Can 42CrMo be formed, bent or molded?

Hot forge/upset at 1150–850 °C then normalize; cold bending is limited — anneal first and use generous radii.

What surface finishes work on 42CrMo?

No anodizing; use black oxide, manganese phosphate, zinc or hard-chrome plating (bake to avoid hydrogen embrittlement above ~35 HRC), nitriding or paint for corrosion protection.

42CrMo chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.38 – 0.450.42
Si0.17 – 0.370.27
Mn0.5 – 0.80.65
Cr0.9 – 1.21.05
Mo0.15 – 0.250.2
Niresidual limit≤ 0.3
Curesidual limit≤ 0.3
P≤ 0.03
S≤ 0.03
Febalance

42CrMo Normalized — frequently asked

What is 42CrMo Normalized used for?

42CrMo Normalized is typically used for drive shafts, crankshafts, gears and pinions, high-strength bolting and studs, hydraulic cylinder rods and drill collars. In short: workhorse Cr-Mo machining bar.

What is the yield strength of 42CrMo Normalized?

42CrMo Normalized has a typical yield strength of 650 MPa (94.3 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 79% of steel grades. Strength varies by condition: see the 9 listed tempers.

Is 42CrMo Normalized easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 65% of steel grades). Machine in the annealed or ≤32 HRC Q&T condition with rigid setups, carbide inserts and generous coolant; above 38 HRC switch to grinding or CBN.

Can 42CrMo Normalized be welded?

Not readily — weldability is rated poor (30/100). Weldable with low-hydrogen consumables but requires 200–350 °C preheat, controlled interpass temperature and immediate post-weld temper (~600 °C) to avoid HAZ cracking.

What surface finishes work on 42CrMo Normalized?

No anodizing; use black oxide, manganese phosphate, zinc or hard-chrome plating (bake to avoid hydrogen embrittlement above ~35 HRC), nitriding or paint for corrosion protection.

Can 42CrMo Normalized be formed, bent or molded?

Hot forge/upset at 1150–850 °C then normalize; cold bending is limited — anneal first and use generous radii.

What is the maximum service temperature of 42CrMo Normalized?

42CrMo Normalized is rated for continuous use to about 425°C (797 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 42CrMo-HR and 42CrMo-CD?

HR is the default condition — cheapest stock form for parts that will be heat treated (or lightly loaded) after machining. CD: close tolerance, bright surface bar for shafting and turned parts that need little further machining. Yield strength is 570 MPa in HR versus 780 MPa in CD.

Can FabDigit make parts in 42CrMo Normalized?

Yes — 42CrMo Normalized is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. GB/T 3077 Alloy structural steelsSAC (2015)
  2. EN 10083-3 (42CrMo4, 1.7225)CEN (2006)
  3. ASTM A29/A29M & SAE J404 (4140)ASTM / SAE (2020)
  4. ASM Handbook Vol.1 Properties and Selection: Irons, SteelsASM International (1990)
  5. ASM Handbook Vol.19 Fatigue and FractureASM International (1996)
  6. Machinery's Handbook, machinability ratingsIndustrial Press (2020)
  7. NACE MR0175/ISO 15156 hardness limits for sour serviceNACE/ISO (2015)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.