Steel 4150 vs 42CrMo
Steel · grade comparison
Steel 4150 and 42CrMo are both steel grades, both high strength steel. 42CrMo is the stronger of the two: yield strength 570 MPa (82.7 ksi) against 520 MPa (75.4 ksi) for 4150, about 10% more. On the shop floor, 42CrMo sits in a lower cost tier (standard, $$) than 4150 (premium, $$$).
42CrMoChoose it when strength drives the design, or when cost is the deciding factor.
4150 vs 42CrMo: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Hardness, Vickers
Fracture Toughness (K_IC)
Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 40%
Physical
Density and transition temperatures.
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,416°C2,581 °F
Thermal
How each material carries heat and how hot it can run.
Max Service Temperature (continuous)
Same in both: Thermal Conductivity 42.6 W/m·K24.6 BTU/hr·ft·°F · Specific Heat Capacity 473 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Same in both: Corrosion Resistance 12 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Castability
Same in both: Formability (cold) 25 / 100 · Brazeability / Solderability 55 / 100 · Polishability 60 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Water
Same in both: Embodied Carbon (primary production) 2.3 kg CO₂/kg · Typical Recycled Content 30%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Same in both: Thermal Diffusivity 11.5 mm²/s · Thermal Shock Resistance Index 15
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 4150 | 42CrMo |
|---|---|---|
| Default condition | HR | HR |
| Relative cost | $$$ Premium | $$ Standard |
| Min. machined wall | 0.8 mm | 0.8 mm |
| Best machined surface | Ra 1.6 µm | Ra 1.6 µm |
Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.
4150 vs 42CrMo — frequently asked
Is 42CrMo stronger than 4150?
Yes. 42CrMo has a typical yield strength of 570 MPa (82.7 ksi) against 520 MPa (75.4 ksi) for 4150 — about 10% more. Tensile strength is 880 MPa (128 ksi) vs 860 MPa (125 ksi).
Which is cheaper, 4150 or 42CrMo?
42CrMo is the lower-cost material: it sits in the standard tier ($$) while 4150 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 4150 or 42CrMo?
42CrMo, by a small margin. Both rate fair for machinability — 50/100 against 45/100 for 4150; for welding the order is 42CrMo first (poor, 30/100) then 4150 (poor, 25/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 4150 and 42CrMo side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.