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Steel 35CD4-HR (Hot rolled)

Supply condition

EN 35CD4 · AISI/SAE 4135

Cheapest mill condition; buy when the part will be fully heat treated after rough machining.

Budget cost $

Values for the HR condition

Other 35CD4 tempers and conditions

35CD4 is listed in 12 conditions; see the grade overview at 35CD4.

Compare all 12 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Spheroidize annealed
Choose when the part is cold headed, cold extruded or deep machined before hardening.35056026175 HB8 % IACS
Annealed
Delivery condition for heavy machining, cold forming or before final heat treatment.40062022200 HB—
HRThis page
Hot rolled
Cheapest mill condition; buy when the part will be fully heat treated after rough machining.4407001817 HRC8 % IACS
Normalized
Uniform fine-grain structure for weldments and parts that will not be quenched.4807501820 HRC—
+QT heavy section
Use for large forgings and thick bar where hardenability limits the achievable strength.5408201623 HRC8 % IACS
Cold drawn
Pick for close-tolerance bright bar where the extra 15–20 % strength from drawing is enough.5607201218 HRC8 % IACS
Q&T to 22–26 HRC
Specify when H2S sulphide-stress-cracking rules cap hardness at 22 HRC max plus margin.6208001824 HRC8 % IACS
+QTDefault
Quenched and tempered
Standard stocked condition for shafts, gears and highly loaded bolting; best strength/toughness balance.7009501429 HRC—
Q&T + gas/plasma nitrided case
Choose for wear and fatigue-critical shafts; core keeps Q&T properties while the case reaches ~600 HV.7009501456 HRC8 % IACS
Q&T to 28–32 HRC
Common hardness call-out for machined shafts, couplings and pressure parts.7809601530 HRC8 % IACS
+QT thin section
Highest strength class of the grade, only achievable in small diameters and thin walls.8501,0801235 HRC8 % IACS
Q&T to 32–36 HRC
Upper practical hardness for this carbon level; use for wear-loaded shafts and high-strength fasteners.9001,1001234 HRC8 % IACS

What is 35CD4-HR?

35CD4-HR is 35CD4 supplied in the HR condition — cheapest mill condition; buy when the part will be fully heat treated after rough machining. 35CD4-HR has a yield strength of 440 MPa (63.8 ksi) and a tensile strength of 700 MPa (102 ksi) — stronger than 50% of steel grades. Elongation at break is 18% and the elastic modulus is 210 GPa (30.5 Msi). 35CD4-HR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). +QT is the default condition FabDigit quotes; HR is available on request or by drawing note.

Advantages

  • High service temperature — 450°C (842 °F), better than 86% of steel grades
  • Polishes to a fine finish — 65/100, better than 78% of steel grades

35CD4-HR properties

Typical room-temperature values for 35CD4-HR; 23 are specific to this condition. Other listed values are 35CD4 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

35CD4-HR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,490°C2,714 °F

Mechanical16

35CD4-HR has a yield strength of 440 MPa (63.8 ksi) and a tensile strength of 700 MPa (102 ksi) — stronger than 50% of steel grades. Elongation at break is 18% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)700 MPa102 ksi
Yield Strength (0.2% offset)440 MPa63.8 ksi
Elongation at Break18%
Reduction in Area50%
Compressive Strength440 MPa63.8 ksi
Shear Strength420 MPa60.9 ksi
Fatigue Strength (Endurance Limit)340 MPa49.3 ksi
Fracture Toughness (K_IC)95 MPa·√m86.5 ksi·√in
Charpy V-Notch Impact (RT)50 J36.9 ft·lbf
Hardness, Brinell215 HB
Hardness, Rockwell C17 HRC
Hardness, Vickers226 HV

Thermal6

35CD4-HR is rated for continuous service to 450°C (842 °F). It conducts heat at 43 W/m·K (24.8 BTU/hr·ft·°F), better than 51% of steel grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity43 W/m·K24.8 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)450°C842 °F
Min Service Temperature-40°C-40 °F

Electrical3

35CD4-HR conducts electricity at 8 % IACS, better than 55% of steel grades.

Electrical Conductivity8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (10/100), worse than 86% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended10/100
Chemical Resistance SummaryRusts freely in moist air and water; attacked by acids and chlorides; needs paint, phosphating, zinc/Cr plating or nitriding. Susceptible to hydrogen embrittlement and sulphide stress cracking above ~26 HRC in sour service.

Sustainability4

Producing a kilogram of 35CD4-HR takes about 33 MJ of energy and emits 2.3 kg of CO₂ — more than 76% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)33 MJ/kg14,187 BTU/lb
Embodied Carbon (primary production)2.3 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability6

35CD4-HR's machinability is good (56/100, better than 71% of steel grades); weldability fair (48/100); formability fair (40/100).

MachinabilityGood56/100
Machinability Rating (AISI 1212 = 100 %)58%
WeldabilityFair48/100
Formability (cold)Fair40/100
Brazeability / SolderabilityGood55/100
PolishabilityGood65/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 35CD4-HR

Is 35CD4 easy to machine?

Machine in the annealed or ≤300 HB Q&T state with rigid setups, coated carbide, ~120–180 m/min turning; above 34 HRC switch to CBN or grinding.

Can 35CD4 be welded?

Weldable with low-hydrogen consumables but preheat 200–300 °C and stress relieve/temper at 550–650 °C after welding to avoid HAZ cracking; CE ≈ 0.75.

Can 35CD4 be formed, bent or molded?

Hot forge 1100–850 °C then normalize; cold form only in the +A/+AC spheroidized condition, otherwise bend hot or with generous radii.

What surface finishes work on 35CD4?

No anodizing (ferrous); protect by zinc/Cr plating, manganese phosphate, black oxide, nitriding or paint — bake after plating to avoid hydrogen embrittlement above 30 HRC.

35CD4 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.3 – 0.370.34
Si≤ 0.40.25
Mn0.6 – 0.90.75
P0.035 max in some product standards≤ 0.03—
S≤0.005 for +S/free-cutting or ≤0.010 for clean variants≤ 0.04—
Cr0.9 – 1.21.05
Mo0.15 – 0.30.22
Febalance—

35CD4-HR — frequently asked

What is 35CD4-HR used for?

35CD4-HR is typically used for shafts, connecting rods and structural parts. In short: weldable Cr-Mo grade; lower carbon than 42CD4; good medium-strength shaft steel.

What is the yield strength of 35CD4-HR?

35CD4-HR has a typical yield strength of 440 MPa (63.8 ksi) and a tensile strength of 700 MPa (102 ksi) — stronger than 50% of steel grades. Strength varies by condition: see the 12 listed tempers.

Is 35CD4-HR easy to machine?

Reasonably — machinability is rated good (56/100, better than 71% of steel grades). Machine in the annealed or ≤300 HB Q&T state with rigid setups, coated carbide, ~120–180 m/min turning; above 34 HRC switch to CBN or grinding.

Can 35CD4-HR be welded?

With care — weldability is rated fair (48/100). Weldable with low-hydrogen consumables but preheat 200–300 °C and stress relieve/temper at 550–650 °C after welding to avoid HAZ cracking; CE ≈ 0.75.

What surface finishes work on 35CD4-HR?

No anodizing (ferrous); protect by zinc/Cr plating, manganese phosphate, black oxide, nitriding or paint — bake after plating to avoid hydrogen embrittlement above 30 HRC.

Can 35CD4-HR be formed, bent or molded?

Hot forge 1100–850 °C then normalize; cold form only in the +A/+AC spheroidized condition, otherwise bend hot or with generous radii.

What is the maximum service temperature of 35CD4-HR?

35CD4-HR is rated for continuous use to about 450°C (842 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 35CD4 +QT and 35CD4-HR?

+QT is the default condition — standard stocked condition for shafts, gears and highly loaded bolting; best strength/toughness balance. HR: cheapest mill condition; buy when the part will be fully heat treated after rough machining. Yield strength is 700 MPa in +QT versus 440 MPa in HR.

Sources

  1. EN 10083-3 Steels for quenching and tempering — Alloy steels (34CrMo4 / 1.7220) — CEN (2006)
  2. NF A35-552 / AFNOR 35CD4 alloy structural steel — AFNOR (1993)
  3. GB/T 3077 (35CrMo) — SAC (2015)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol.16 Machining / Vol.19 Fatigue and Fracture — ASM International (1996)
  6. 1.7220 / 34CrMo4 hot-rolled and Q&T bar datasheet — European long-products mill (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.