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Steel 35CD4 vs AR400

Steel · grade comparison

Steel 35CD4 and AR400 are both steel grades. AR400 is the stronger of the two: yield strength 1,050 MPa (152 ksi) against 700 MPa (102 ksi) for 35CD4, about 50% more; tensile strength follows at 1,250 MPa (181 ksi) vs 950 MPa (138 ksi). In exchange, 35CD4 is the more ductile: elongation 14% versus 11% for AR400, and AR400 is harder (400 HB vs 285 HB). 35CD4 runs hotter in service (450°C vs 250°C continuous). On the shop floor, 35CD4 machines more easily (fair vs poor), AR400 welds better (good vs fair), and 35CD4 sits in a lower cost tier (budget, $) than AR400 (premium, $$$).

35CD4Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

AR400Choose it when strength drives the design, or when it will be welded.

35CD4 vs AR400: properties

35CD4AR400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
205 GPa29.7 Msi

Tensile Strength (Ultimate)

950 MPa138 ksi
1,250 MPa181 ksi

Yield Strength (0.2% offset)

700 MPa102 ksi
1,050 MPa152 ksi

Elongation at Break

14%
11%

Reduction in Area

50%
40%

Compressive Strength

700 MPa102 ksi
1,100 MPa160 ksi

Shear Strength

570 MPa82.7 ksi
780 MPa113 ksi

Fatigue Strength (Endurance Limit)

450 MPa65.3 ksi
520 MPa75.4 ksi

Fracture Toughness (K_IC)

85 MPa·√m77.4 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

285 HB
400 HB

Hardness, Rockwell C

29 HRC
43 HRC

Hardness, Vickers

300 HV
420 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Liquidus Temperature

1,490°C2,714 °F
1,500°C2,732 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Max Service Temperature (continuous)

450°C842 °F
250°C482 °F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Same in both: Thermal Conductivity 42 W/m·K24.3 BTU/hr·ft·°F · Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
—

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

52 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
20%

Weldability

45 / 100
55 / 100

Formability (cold)

30 / 100
25 / 100

Brazeability / Solderability

55 / 100
20 / 100

Polishability

65 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

33 MJ/kg14,187 BTU/lb
28 MJ/kg12,038 BTU/lb

Embodied Water

60 L/kg7.2 gal/lb
45 L/kg5.4 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Carbon (primary production) 2.3 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

121 kN·m/kg
159 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

1,167 kJ/m³
2,689 kJ/m³

Thermal Diffusivity

11.6 mm²/s
11.4 mm²/s

Thermal Shock Resistance Index

15
21

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAR40035CD4

Manufacturing and finishing

Capability35CD4AR400
CNC machining—Yes
Sheet metal—Yes
Default condition—Q&T
Relative cost$ Budget$$$ Premium
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

35CD4 vs AR400 — frequently asked

Is AR400 stronger than 35CD4?

Yes. AR400 has a typical yield strength of 1,050 MPa (152 ksi) against 700 MPa (102 ksi) for 35CD4 — about 50% more. Tensile strength is 1,250 MPa (181 ksi) vs 950 MPa (138 ksi).

Which is cheaper, 35CD4 or AR400?

35CD4 is the lower-cost material: it sits in the budget tier ($) while AR400 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 35CD4 or AR400?

35CD4. Its machinability rates fair (52/100) against poor (22/100) for AR400; for welding the order is AR400 first (good, 55/100) then 35CD4 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 35CD4 and AR400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.