FabDigitFabDigit

Nickel Alloy ERNiCrFe-7A-AW (As-welded deposit)

Heat-treated state · default condition

UNS N06054 · ISO S Ni 6054

Standard supply/qualification condition: properties of undiluted deposit used for nuclear DMW overlays and buttering.

High cost $$$$

Values for the AW condition

Other ERNiCrFe-7A tempers and conditions

ERNiCrFe-7A is listed in 3 conditions; see the grade overview at ERNiCrFe-7A.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed deposit / wrought equivalent
Used for annealed cladding, test coupons or wrought products of the same chemistry where lowest hardness and best ductility are wanted.31062048165 HB1.5 % IACS
Post-weld heat treated
Choose when the deposit is buttered onto low-alloy steel (SA-508/SA-533) that requires a code stress-relief cycle.38564040185 HB1.5 % IACS
AWDefaultThis page
As-welded deposit
Standard supply/qualification condition: properties of undiluted deposit used for nuclear DMW overlays and buttering.40065540195 HB—

What is ERNiCrFe-7A-AW?

ERNiCrFe-7A-AW is ERNiCrFe-7A heat treated to AW — standard supply/qualification condition: properties of undiluted deposit used for nuclear DMW overlays and buttering. ERNiCrFe-7A-AW has a yield strength of 400 MPa (58 ksi) and a tensile strength of 655 MPa (95 ksi) — stronger than 56% of nickel alloy grades. Elongation at break is 40% and the elastic modulus is 207 GPa (30 Msi). ERNiCrFe-7A-AW has a density of 8.25 g/cm³ (0.298 lb/in³), lighter than 58% of nickel alloy grades. It melts at 1,355°C (2,471 °F).

Advantages

  • Good corrosion resistance — 88/100, better than 81% of nickel alloy grades

ERNiCrFe-7A-AW properties

Typical room-temperature values for ERNiCrFe-7A-AW; 10 are specific to this condition. Other listed values are ERNiCrFe-7A reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

ERNiCrFe-7A-AW has a density of 8.25 g/cm³ (0.298 lb/in³), lighter than 58% of nickel alloy grades. It melts at 1,355°C (2,471 °F).

Density8.25 g/cm³0.3 lb/in³
Melting Point (Solidus)1,355°C2,471 °F
Liquidus Temperature1,400°C2,552 °F

Mechanical12

ERNiCrFe-7A-AW has a yield strength of 400 MPa (58 ksi) and a tensile strength of 655 MPa (95 ksi) — stronger than 56% of nickel alloy grades. Elongation at break is 40% and the elastic modulus is 207 GPa (30 Msi).

Elastic (Young's) Modulus207 GPa30 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus165 GPa23.9 Msi
Poisson's Ratio0.31
Tensile Strength (Ultimate)655 MPa95 ksi
Yield Strength (0.2% offset)400 MPa58 ksi
Elongation at Break40%
Reduction in Area45%
Shear Strength430 MPa62.4 ksi
Charpy V-Notch Impact (RT)100 J73.8 ft·lbf
Hardness, Brinell195 HB
Hardness, Rockwell B91 HRB

Thermal6

ERNiCrFe-7A-AW is rated for continuous service to 650°C (1,202 °F). It conducts heat at 12 W/m·K (6.93 BTU/hr·ft·°F), better than 65% of nickel alloy grades. Thermal expansion is 13.6 µm/m·K (7.56 µin/in·°F).

Thermal Conductivity12 W/m·K6.9 BTU/hr·ft·°F
Specific Heat Capacity450 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13.6 µm/m·K7.6 µin/in·°F
Latent Heat of Fusion290 J/g125 BTU/lb
Max Service Temperature (continuous)650°C1,202 °F
Min Service Temperature-196°C-321 °F

Electrical3

ERNiCrFe-7A-AW conducts electricity at 1.5 % IACS, better than 59% of nickel alloy grades.

Electrical Conductivity1.5 % IACS
Electrical Resistivity1.15×10⁻⁶ Ω·m45.3 µΩ·in
Magnetic Responsenon-magnetic (fully austenitic weld metal, µr ≈ 1.0)

Chemical & Environmental3

Corrosion resistance is excellent (88/100), better than 81% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceExcellent88/100
Chemical Resistance SummaryOutstanding resistance to PWSCC and caustic/high-purity-water SCC thanks to ~30 %Cr; good in oxidising acids, chlorides and steam; not recommended for hot reducing HCl/H2SO4 or high-sulphur environments where Mo-bearing alloys are needed.

Sustainability4

Producing a kilogram of ERNiCrFe-7A-AW takes about 135 MJ of energy and emits 12.5 kg of CO₂ — less than 84% of nickel alloy grades. Typical recycled content is 20%.

Embodied Energy (primary production)135 MJ/kg58,040 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content20%

Manufacturability8

ERNiCrFe-7A-AW's machinability is poor (25/100, better than 76% of nickel alloy grades); weldability very good (80/100); formability good (55/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)12%
WeldabilityVery good80/100
Formability (cold)Good55/100
CastabilityFair45/100
Brazeability / SolderabilityGood60/100
PolishabilityVery good70/100
Anodizing Responsen/a — nickel alloy, not anodised; use pickle/passivation or electropolish instead

Common Calculations5

Specific Strength (UTS / density)calculated79 kN·m/kg
Specific Stiffness (E / density)calculated25.1 MN·m/kg
Modulus of Resiliencecalculated386 kJ/m³
Thermal Diffusivitycalculated3.2 mm²/s
Thermal Shock Resistance Indexcalculated3

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ERNiCrFe-7A-AW

Is ERNiCrFe-7A easy to machine?

Machine weld overlays with sharp positive-rake carbide, low speed/heavy feed and flood coolant — the deposit work-hardens rapidly and is gummy like Alloy 690.

Can ERNiCrFe-7A be welded?

Use GTAW (or pulsed GMAW/hot-wire) with low heat input, interpass ≤150 °C, minimal weaving and tight dilution control; buff/grind between passes and keep base-metal S+P low to avoid ductility-dip and hot cracking.

Can ERNiCrFe-7A be formed, bent or molded?

Supplied as cold-drawn wire or strip; the alloy cold-forms like Alloy 690 with high forming loads and requires intermediate anneals at ~1030–1080 °C.

What surface finishes work on ERNiCrFe-7A?

Pickle or lightly grind and passivate; no anodising — electropolishing or mechanical polishing gives the smooth, low-crevice surface preferred in primary-circuit service.

ERNiCrFe-7A chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Clow C to limit carbide precipitation≤ 0.040.02
Crhigh Cr gives PWSCC resistance28 – 31.530
Fe7 – 119.5
Mn0.05 – 10.3
Si≤ 0.50.15
Nbcontrolled Nb addition distinguishing 52M from Alloy 520.5 – 10.8
Ti≤ 10.5
Al≤ 1.10.5
Cu≤ 0.30.05
Mo≤ 0.50.05
Skept very low for hot-crack resistance≤ 0.020
P≤ 0.020.01
Nibalance, Ni ≥54 % per AWS A5.14≥ 54 (balance)—

ERNiCrFe-7A-AW — frequently asked

What is ERNiCrFe-7A-AW used for?

ERNiCrFe-7A-AW is typically used for nuclear vessel nozzle buttering, dissimilar metal weld overlays and PWR primary system repairs. In short: hot-crack-resistant Alloy 52; nuclear buttering filler; tighter Nb control.

What is the yield strength of ERNiCrFe-7A-AW?

ERNiCrFe-7A-AW has a typical yield strength of 400 MPa (58 ksi) and a tensile strength of 655 MPa (95 ksi) — stronger than 56% of nickel alloy grades. Strength varies by condition: see the 3 listed tempers.

Is ERNiCrFe-7A-AW easy to machine?

Not especially — machinability is rated poor (25/100, better than 76% of nickel alloy grades). Machine weld overlays with sharp positive-rake carbide, low speed/heavy feed and flood coolant — the deposit work-hardens rapidly and is gummy like Alloy 690.

Can ERNiCrFe-7A-AW be welded?

Yes — weldability is rated very good (80/100). Use GTAW (or pulsed GMAW/hot-wire) with low heat input, interpass ≤150 °C, minimal weaving and tight dilution control; buff/grind between passes and keep base-metal S+P low to avoid ductility-dip and hot cracking.

What surface finishes work on ERNiCrFe-7A-AW?

Pickle or lightly grind and passivate; no anodising — electropolishing or mechanical polishing gives the smooth, low-crevice surface preferred in primary-circuit service.

Can ERNiCrFe-7A-AW be formed, bent or molded?

Supplied as cold-drawn wire or strip; the alloy cold-forms like Alloy 690 with high forming loads and requires intermediate anneals at ~1030–1080 °C.

What is the maximum service temperature of ERNiCrFe-7A-AW?

ERNiCrFe-7A-AW is rated for continuous use to about 650°C (1,202 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ERNiCrFe-7A-AW and ERNiCrFe-7A-SA?

AW is the default condition — standard supply/qualification condition: properties of undiluted deposit used for nuclear DMW overlays and buttering. SA: used for annealed cladding, test coupons or wrought products of the same chemistry where lowest hardness and best ductility are wanted. Yield strength is 400 MPa in AW versus 310 MPa in SA.

Sources

  1. AWS A5.14/A5.14M — Nickel and Nickel-Alloy Bare Welding Electrodes and Rods — AWS (2018)
  2. ASME BPVC Section II Part C, SFA-5.14 — ASME (2023)
  3. ASME BPVC Section II Part D — physical property tables, N06690/N06054 family — ASME (2023)
  4. ASM Handbook Vol.2 — Properties of Nonferrous Alloys (Ni-Cr-Fe alloys) — ASM International (1990)
  5. Alloy 52M (ERNiCrFe-7A) welding filler metal datasheet — Ni-alloy filler producers (SMC/Böhler/Special Metals type) (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.