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Nickel Alloy ERNiCrFe-5 PWHT-SR

Heat-treated state

UNS N06062 · also Inconel Filler Metal 62

PWHT-SR = post-weld stress relieved

Choose when the fabrication is stress-relieved or when the weld follows the base metal's solution/anneal cycle; strength drops slightly, ductility rises.

High cost $$$$

Values for the PWHT-SR condition

Other ERNiCrFe-5 tempers and conditions

ERNiCrFe-5 is listed in 2 conditions; see the grade overview at ERNiCrFe-5.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
PWHT-SRThis page
Post-weld stress relieved
Choose when the fabrication is stress-relieved or when the weld follows the base metal's solution/anneal cycle; strength drops slightly, ductility rises.34062042160 HB1.7 % IACS
AWDefault
As-welded deposit
Default condition: properties of the undiluted deposit in the as-welded state, as qualified per AWS A5.14.40065538180 HB1.6 % IACS

What is ERNiCrFe-5 PWHT-SR?

ERNiCrFe-5 PWHT-SR is ERNiCrFe-5 heat treated to PWHT-SR — choose when the fabrication is stress-relieved or when the weld follows the base metal's solution/anneal cycle; strength drops slightly, ductility rises. ERNiCrFe-5 PWHT-SR has a yield strength of 340 MPa (49.3 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 63% of nickel alloy grades. Elongation at break is 42% and the elastic modulus is 205 GPa (29.7 Msi). ERNiCrFe-5 PWHT-SR has a density of 8.42 g/cm³ (0.304 lb/in³), heavier than 58% of nickel alloy grades. It melts at 1,330°C (2,426 °F). AW is the default condition FabDigit quotes; PWHT-SR is available on request or by drawing note.

Advantages

  • Readily welded — 92/100, better than 98% of nickel alloy grades
  • Conducts heat well — 14.8 W/m·K (8.55 BTU/hr·ft·°F), better than 80% of nickel alloy grades

ERNiCrFe-5 PWHT-SR properties

Typical room-temperature values for ERNiCrFe-5 PWHT-SR; 21 are specific to this condition. Other listed values are ERNiCrFe-5 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

ERNiCrFe-5 PWHT-SR has a density of 8.42 g/cm³ (0.304 lb/in³), heavier than 58% of nickel alloy grades. It melts at 1,330°C (2,426 °F).

Density8.42 g/cm³0.3 lb/in³
Melting Point (Solidus)1,330°C2,426 °F
Liquidus Temperature1,380°C2,516 °F

Mechanical16

ERNiCrFe-5 PWHT-SR has a yield strength of 340 MPa (49.3 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 63% of nickel alloy grades. Elongation at break is 42% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus78 GPa11.3 Msi
Bulk Modulus180 GPa26.1 Msi
Poisson's Ratio0.31
Tensile Strength (Ultimate)620 MPa89.9 ksi
Yield Strength (0.2% offset)340 MPa49.3 ksi
Elongation at Break42%
Reduction in Area52%
Compressive Strength345 MPa50 ksi
Shear Strength405 MPa58.7 ksi
Fatigue Strength (Endurance Limit)255 MPa37 ksi
Fracture Toughness (K_IC)110 MPa·√m100 ksi·√in
Charpy V-Notch Impact (RT)110 J81.1 ft·lbf
Hardness, Brinell160 HB
Hardness, Rockwell B83 HRB
Hardness, Vickers168 HV

Thermal6

ERNiCrFe-5 PWHT-SR is rated for continuous service to 980°C (1,796 °F). It conducts heat at 14.8 W/m·K (8.55 BTU/hr·ft·°F), better than 80% of nickel alloy grades. Thermal expansion is 13.3 µm/m·K (7.39 µin/in·°F).

Thermal Conductivity14.8 W/m·K8.6 BTU/hr·ft·°F
Specific Heat Capacity444 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13.3 µm/m·K7.4 µin/in·°F
Latent Heat of Fusion290 J/g125 BTU/lb
Max Service Temperature (continuous)980°C1,796 °F
Min Service Temperature-196°C-321 °F

Electrical3

ERNiCrFe-5 PWHT-SR conducts electricity at 1.7 % IACS, better than 73% of nickel alloy grades.

Electrical Conductivity1.7 % IACS
Electrical Resistivity1.05×10⁻⁶ Ω·m41.3 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (80/100), better than 61% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceVery good80/100
Chemical Resistance SummaryExcellent in high-temperature oxidizing atmospheres, steam, caustic and chloride-bearing waters (very resistant to chloride SCC); good in dilute organic and alkaline media. Limited in reducing acids (H2SO4, HCl), oxidizing chloride pitting media and sulphidizing hot gases — use ERNiCrMo-3/-4 there.

Sustainability4

Producing a kilogram of ERNiCrFe-5 PWHT-SR takes about 150 MJ of energy and emits 12 kg of CO₂ — less than 68% of nickel alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)150 MJ/kg64,488 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content30%

Manufacturability8

ERNiCrFe-5 PWHT-SR's machinability is poor (25/100, better than 76% of nickel alloy grades); weldability excellent (92/100); formability very good (70/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)14%
WeldabilityExcellent92/100
Formability (cold)Very good70/100
CastabilityGood55/100
Brazeability / SolderabilityGood60/100
PolishabilityVery good70/100
Anodizing Responsen/a — nickel alloy, not anodized; pickle/passivate or mechanically finish welds

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ERNiCrFe-5 PWHT-SR

Is ERNiCrFe-5 easy to machine?

Weld deposits machine like alloy 600 — low speed, heavy positive-rake sharp carbide tools, rigid setup and flood coolant to avoid work hardening; grind flush rather than mill where possible.

Can ERNiCrFe-5 be welded?

Runs on GTAW/GMAW/SAW with Ar or Ar-He shielding; keep interpass below ~150 °C, use stringer beads and low heat input, and clean between passes to avoid oxide entrapment in the sluggish pool.

Can ERNiCrFe-5 be formed, bent or molded?

Supplied as cold-drawn wire; the deposit is highly ductile and can be cold worked or bent after welding, but springback and work hardening are high.

What surface finishes work on ERNiCrFe-5?

Pickle or abrasive-blast plus passivation to remove chromium heat tint before service; no anodizing — electropolish or mechanical polish for hygienic/high-temperature cleanliness.

ERNiCrFe-5 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C≤ 0.080.03
Mn≤ 10.3
Fe5 – 97
P≤ 0.03—
S≤ 0.02—
Si≤ 0.350.15
Cu≤ 0.50.05
Cr14 – 1715.5
Nb+Taniobium stabilizer, principal difference vs ERNiCr-31.5 – 32.3
Ti≤ 0.750.3
Other, total≤ 0.5—
Nibalance, 70 % min including incidental Co≥ 70 (balance)—

ERNiCrFe-5 PWHT-SR — frequently asked

What is ERNiCrFe-5 PWHT-SR used for?

ERNiCrFe-5 PWHT-SR is typically used for inconel 600 pressure equipment, incoloy 800H components and petrochemical furnace tubing repairs. In short: stronger than ERNiCr-3; nb-stabilized Alloy 600 filler; multi-process wire (GTAW/GMAW/SAW).

What is the yield strength of ERNiCrFe-5 PWHT-SR?

ERNiCrFe-5 PWHT-SR has a typical yield strength of 340 MPa (49.3 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 63% of nickel alloy grades. Strength varies by condition: see the 2 listed tempers.

Is ERNiCrFe-5 PWHT-SR easy to machine?

Not especially — machinability is rated poor (25/100, better than 76% of nickel alloy grades). Weld deposits machine like alloy 600 — low speed, heavy positive-rake sharp carbide tools, rigid setup and flood coolant to avoid work hardening; grind flush rather than mill where possible.

Can ERNiCrFe-5 PWHT-SR be welded?

Yes — weldability is rated excellent (92/100). Runs on GTAW/GMAW/SAW with Ar or Ar-He shielding; keep interpass below ~150 °C, use stringer beads and low heat input, and clean between passes to avoid oxide entrapment in the sluggish pool.

What surface finishes work on ERNiCrFe-5 PWHT-SR?

Pickle or abrasive-blast plus passivation to remove chromium heat tint before service; no anodizing — electropolish or mechanical polish for hygienic/high-temperature cleanliness.

Can ERNiCrFe-5 PWHT-SR be formed, bent or molded?

Supplied as cold-drawn wire; the deposit is highly ductile and can be cold worked or bent after welding, but springback and work hardening are high.

What is the maximum service temperature of ERNiCrFe-5 PWHT-SR?

ERNiCrFe-5 PWHT-SR is rated for continuous use to about 980°C (1,796 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ERNiCrFe-5-AW and ERNiCrFe-5 PWHT-SR?

AW is the default condition — default condition: properties of the undiluted deposit in the as-welded state, as qualified per AWS A5.14. PWHT-SR: choose when the fabrication is stress-relieved or when the weld follows the base metal's solution/anneal cycle; strength drops slightly, ductility rises. Yield strength is 400 MPa in AW versus 340 MPa in PWHT-SR.

Sources

  1. AWS A5.14/A5.14M — Nickel and Nickel-Alloy Bare Welding Electrodes and Rods — American Welding Society (2018)
  2. INCONEL Filler Metal 62 product data — Special Metals Welding Products Company (2021)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. ASM Handbook Vol. 6 — Welding, Brazing and Soldering (nickel alloy welding) — ASM International (1993)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.