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Nickel Alloy ENiCrFe-1 PWHT

Heat-treated state

UNS W86132

PWHT = post-weld heat treated

Choose when the joint must follow a code-mandated PWHT of the ferritic base metal or requires residual-stress reduction; ductility rises slightly, strength drops marginally.

High cost $$$$

Values for the PWHT condition

Other ENiCrFe-1 tempers and conditions

ENiCrFe-1 is listed in 2 conditions; see the grade overview at ENiCrFe-1.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
PWHTThis page
Post-weld heat treated
Choose when the joint must follow a code-mandated PWHT of the ferritic base metal or requires residual-stress reduction; ductility rises slightly, strength drops marginally.36060040175 HB1.5 % IACS
AWDefault
As-welded deposit
Standard supplied/qualified condition: properties of the as-deposited all-weld-metal per AWS A5.11 test assembly.38062038185 HB—

What is ENiCrFe-1 PWHT?

ENiCrFe-1 PWHT is ENiCrFe-1 heat treated to PWHT — choose when the joint must follow a code-mandated PWHT of the ferritic base metal or requires residual-stress reduction; ductility rises slightly, strength drops marginally. ENiCrFe-1 PWHT has a yield strength of 360 MPa (52.2 ksi) and a tensile strength of 600 MPa (87 ksi) — weaker than 57% of nickel alloy grades. Elongation at break is 40% and the elastic modulus is 207 GPa (30 Msi). ENiCrFe-1 PWHT has a density of 8.4 g/cm³ (0.303 lb/in³), heavier than 57% of nickel alloy grades. It melts at 1,330°C (2,426 °F). AW is the default condition FabDigit quotes; PWHT is available on request or by drawing note.

Limitations

  • Hard to polish — 60/100, worse than 84% of nickel alloy grades

ENiCrFe-1 PWHT properties

Typical room-temperature values for ENiCrFe-1 PWHT; 22 are specific to this condition. Other listed values are ENiCrFe-1 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

ENiCrFe-1 PWHT has a density of 8.4 g/cm³ (0.303 lb/in³), heavier than 57% of nickel alloy grades. It melts at 1,330°C (2,426 °F).

Density8.4 g/cm³0.3 lb/in³
Melting Point (Solidus)1,330°C2,426 °F
Liquidus Temperature1,400°C2,552 °F

Mechanical14

ENiCrFe-1 PWHT has a yield strength of 360 MPa (52.2 ksi) and a tensile strength of 600 MPa (87 ksi) — weaker than 57% of nickel alloy grades. Elongation at break is 40% and the elastic modulus is 207 GPa (30 Msi).

Elastic (Young's) Modulus207 GPa30 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus180 GPa26.1 Msi
Poisson's Ratio0.31
Tensile Strength (Ultimate)600 MPa87 ksi
Yield Strength (0.2% offset)360 MPa52.2 ksi
Elongation at Break40%
Reduction in Area48%
Shear Strength390 MPa56.6 ksi
Fatigue Strength (Endurance Limit)250 MPa36.3 ksi
Charpy V-Notch Impact (RT)65 J47.9 ft·lbf
Hardness, Brinell175 HB
Hardness, Rockwell B87 HRB
Hardness, Vickers184 HV

Thermal6

ENiCrFe-1 PWHT is rated for continuous service to 815°C (1,499 °F). It conducts heat at 12.8 W/m·K (7.4 BTU/hr·ft·°F), better than 70% of nickel alloy grades. Thermal expansion is 13.7 µm/m·K (7.61 µin/in·°F).

Thermal Conductivity12.8 W/m·K7.4 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13.7 µm/m·K7.6 µin/in·°F
Latent Heat of Fusion290 J/g125 BTU/lb
Max Service Temperature (continuous)815°C1,499 °F
Min Service Temperature-196°C-321 °F

Electrical3

ENiCrFe-1 PWHT conducts electricity at 1.5 % IACS, better than 59% of nickel alloy grades.

Electrical Conductivity1.5 % IACS
Electrical Resistivity1.13×10⁻⁶ Ω·m44.5 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (74/100), worse than 66% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceVery good74/100
Chemical Resistance SummaryGood resistance to caustics, high-purity/hot water, chloride SCC and oxidising high-temperature atmospheres; only moderate in strong oxidising acids (nitric with chlorides) and poor in sulphur-bearing hot gases where Ni-S eutectic attack occurs.

Sustainability4

Producing a kilogram of ENiCrFe-1 PWHT takes about 150 MJ of energy and emits 13 kg of CO₂ — less than 68% of nickel alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)150 MJ/kg64,488 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content30%

Manufacturability7

ENiCrFe-1 PWHT's machinability is poor (27/100, better than 80% of nickel alloy grades); weldability very good (78/100); formability fair (42/100).

MachinabilityPoor27/100
Machinability Rating (AISI 1212 = 100 %)13%
WeldabilityVery good78/100
Formability (cold)Fair42/100
Brazeability / SolderabilityGood55/100
PolishabilityGood60/100
Anodizing Responsen/a — nickel alloy, not anodisable; use pickling/passivation or electropolish for surface finishing

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ENiCrFe-1 PWHT

Is ENiCrFe-1 easy to machine?

Weld deposit machines like Alloy 600 — low speeds, positive rake carbide, heavy rigid setups and continuous feed to avoid work-hardened glazing; grinding is often preferred for weld dressing.

Can ENiCrFe-1 be welded?

SMAW with DCEP, short arc, stringer or slight weave (≤3× core dia.), low heat input and interpass ≤150 °C; keep electrodes dry (re-bake ~300 °C) and remove slag fully between passes as ENiCrFe-1 slag releases less freely than ENiCrFe-3.

Can ENiCrFe-1 be formed, bent or molded?

Not a wrought product; deposited metal is ductile (≈38 % elongation) and tolerates cold straightening/peening of weldments but work-hardens rapidly.

What surface finishes work on ENiCrFe-1?

Pickle or mechanically clean weld to remove oxide/slag before service; not anodisable — passivate or electropolish for high-purity and nuclear cleanliness requirements.

ENiCrFe-1 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cr13 – 1715
Fe≤ 118
Nb+Tacolumbium plus tantalum, stabiliser1.5 – 42.2
Mn≤ 3.52
Ti≤ 10.3
Si≤ 0.750.4
C≤ 0.080.04
Cu≤ 0.50.05
P≤ 0.030.01
S≤ 0.020.01
Coonly when specified (nuclear applications)≤ 0.120.05
Other, total≤ 0.5—
NiNi + Co, 62 % min per AWS A5.11≥ 62 (balance)—

ENiCrFe-1 PWHT — frequently asked

What is ENiCrFe-1 PWHT used for?

ENiCrFe-1 PWHT is typically used for alloy 600 vessel repair, high-temperature furnace component welding and legacy nuclear component maintenance. In short: legacy Alloy 600 electrode; 815 °C service deposit; superseded by ENiCrFe-3.

What is the yield strength of ENiCrFe-1 PWHT?

ENiCrFe-1 PWHT has a typical yield strength of 360 MPa (52.2 ksi) and a tensile strength of 600 MPa (87 ksi) — weaker than 57% of nickel alloy grades. Strength varies by condition: see the 2 listed tempers.

Is ENiCrFe-1 PWHT easy to machine?

Not especially — machinability is rated poor (27/100, better than 80% of nickel alloy grades). Weld deposit machines like Alloy 600 — low speeds, positive rake carbide, heavy rigid setups and continuous feed to avoid work-hardened glazing; grinding is often preferred for weld dressing.

Can ENiCrFe-1 PWHT be welded?

Yes — weldability is rated very good (78/100). SMAW with DCEP, short arc, stringer or slight weave (≤3× core dia.), low heat input and interpass ≤150 °C; keep electrodes dry (re-bake ~300 °C) and remove slag fully between passes as ENiCrFe-1 slag releases less freely than ENiCrFe-3.

What surface finishes work on ENiCrFe-1 PWHT?

Pickle or mechanically clean weld to remove oxide/slag before service; not anodisable — passivate or electropolish for high-purity and nuclear cleanliness requirements.

Can ENiCrFe-1 PWHT be formed, bent or molded?

Not a wrought product; deposited metal is ductile (≈38 % elongation) and tolerates cold straightening/peening of weldments but work-hardens rapidly.

What is the maximum service temperature of ENiCrFe-1 PWHT?

ENiCrFe-1 PWHT is rated for continuous use to about 815°C (1,499 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ENiCrFe-1-AW and ENiCrFe-1 PWHT?

AW is the default condition — standard supplied/qualified condition: properties of the as-deposited all-weld-metal per AWS A5.11 test assembly. PWHT: choose when the joint must follow a code-mandated PWHT of the ferritic base metal or requires residual-stress reduction; ductility rises slightly, strength drops marginally. Yield strength is 380 MPa in AW versus 360 MPa in PWHT.

Sources

  1. AWS A5.11/A5.11M — Specification for Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal Arc Welding — American Welding Society (2018)
  2. ASME BPVC Section II Part C, SFA-5.11 — ASME (2023)
  3. ASM Handbook Vol.6 — Welding, Brazing and Soldering (Ni-alloy filler metals) — ASM International (1993)
  4. INCONEL alloy 600 physical & mechanical property data — Special Metals Corporation (2008)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.