Nickel Alloy Alloy 120 HR-ANN
Finish state
UNS N08120 · EN 2.4854
HR-ANN = hot Rolled + Annealed
Choose for heavy plate, forgings and bar: the coarser grain from hot rolling plus anneal gives slightly lower strength (310 MPa yield) but better high-temperature creep performance.
Values for the HR-ANN condition
Other Alloy 120 tempers and conditions
Alloy 120 is listed in 4 conditions; see the grade overview at Alloy 120.
Compare all 4 conditionsHide
| Condition · open for datasheet | Best for | Yield MPa | Tensile MPa | Elong. % | Hardness | Conductivity |
|---|---|---|---|---|---|---|
HR-ANNThis page Hot Rolled + Annealed | Choose for heavy plate, forgings and bar: the coarser grain from hot rolling plus anneal gives slightly lower strength (310 MPa yield) but better high-temperature creep performance. | 310 | 720 | 47 | 158 HB | 1.5 % IACS |
ANNDefault Annealed | Standard supply state, solution annealed at about 1175-1230 °C and rapidly cooled; pick for most high-temperature furnace tubing, sheet forming and welded assemblies up to 1149 °C. | 331 | 758 | 50 | 165 HB | — |
As-welded deposit | Use when assessing field-welded furnace tube joints; matching-filler GTAW weldments give 390 MPa yield across the joint and normally require no post-weld heat treatment. | 390 | 730 | 35 | 180 HB | 1.5 % IACS |
Cold drawn | Pick for fasteners, instrument tubing and machined parts needing 620 MPa yield, tight tolerance and better surface; recrystallization anneal before service above 650 °C. | 620 | 900 | 20 | 24 HRC | 1.5 % IACS |
What is Alloy 120 HR-ANN?
Alloy 120 HR-ANN is Alloy 120 supplied in the HR-ANN condition — choose for heavy plate, forgings and bar: the coarser grain from hot rolling plus anneal gives slightly lower strength (310 MPa yield) but better high-temperature creep performance. Alloy 120 HR-ANN has a yield strength of 310 MPa (45 ksi) and a tensile strength of 720 MPa (104 ksi) — weaker than 74% of nickel alloy grades. Elongation at break is 47% and the elastic modulus is 197 GPa (28.6 Msi). Alloy 120 HR-ANN has a density of 8.06 g/cm³ (0.291 lb/in³), lighter than 82% of nickel alloy grades. It melts at 1,315°C (2,399 °F). ANN is the default condition FabDigit quotes; HR-ANN is available on request or by drawing note.
Advantages
- High service temperature — 1,149°C (2,100 °F), better than 92% of nickel alloy grades
- Low embodied carbon — 9 kg CO₂/kg, better than 91% of nickel alloy grades
- Ductile — tolerates forming and impact — 47%, better than 81% of nickel alloy grades
Alloy 120 HR-ANN properties
Typical room-temperature values for Alloy 120 HR-ANN; 20 are specific to this condition. Other listed values are Alloy 120 reference data and may not represent this condition. Bars are the position among nickel alloy grades.
Physical3
Alloy 120 HR-ANN has a density of 8.06 g/cm³ (0.291 lb/in³), lighter than 82% of nickel alloy grades. It melts at 1,315°C (2,399 °F).
Mechanical13
Alloy 120 HR-ANN has a yield strength of 310 MPa (45 ksi) and a tensile strength of 720 MPa (104 ksi) — weaker than 74% of nickel alloy grades. Elongation at break is 47% and the elastic modulus is 197 GPa (28.6 Msi).
Thermal5
Alloy 120 HR-ANN is rated for continuous service to 1,149°C (2,100 °F). It conducts heat at 10.9 W/m·K (6.3 BTU/hr·ft·°F), worse than 64% of nickel alloy grades. Thermal expansion is 13.6 µm/m·K (7.56 µin/in·°F).
Electrical3
Alloy 120 HR-ANN conducts electricity at 1.5 % IACS, better than 59% of nickel alloy grades.
Chemical & Environmental3
Corrosion resistance is very good (75/100), worse than 63% of nickel alloy grades.
Sustainability4
Producing a kilogram of Alloy 120 HR-ANN takes about 130 MJ of energy and emits 9 kg of CO₂ — less than 87% of nickel alloy grades. Typical recycled content is 40%.
Manufacturability8
Alloy 120 HR-ANN's machinability is poor (24/100, better than 71% of nickel alloy grades); weldability very good (75/100); formability good (62/100).
Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.
Working with Alloy 120 HR-ANN
Is Alloy 120 easy to machine?
Treat it as a heat-resistant alloy: low speed with heavy feed, rigid clamping, and sharp positive-rake tools in cobalt HSS or coated carbide with ample coolant. Avoid rubbing and heat build-up that create a work-hardened layer.
Can Alloy 120 be welded?
GTAW, GMAW and SMAW are all suitable, with matching filler or HAYNES 556/617-type consumables. Use low heat input and interpass temperature of 150 °C or below; post-weld heat treatment is generally not required.
Can Alloy 120 be formed, bent or molded?
Ductility in the annealed condition is good, allowing cold stamping, rolling and tube bending, but work hardening is rapid and deep forming needs intermediate annealing at about 1175–1230 °C followed by rapid cooling. Hot forming range is 950–1200 °C.
What surface finishes work on Alloy 120?
Pickle or grit-blast after welding and heat treatment to remove the chromium-rich scale. Electropolishing is possible; anodizing does not apply. Keep surfaces clean and free of sulfur contamination before long-term high-temperature service.
Alloy 120 chemical composition (wt %)
Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.
| Element | Spec limit (wt %) | Nominal |
|---|---|---|
| Ni | 35 – 39 | 37 |
| Cr | 23 – 27 | 25 |
| Co | ≤ 3 | 0.3 |
| Mo | ≤ 2.5 | 0.5 |
| W | ≤ 2.5 | 0.5 |
| NbCb | 0.4 – 0.9 | 0.7 |
| Nsolid-solution strengthener | 0.15 – 0.3 | 0.2 |
| C | 0.02 – 0.1 | 0.05 |
| Mn | ≤ 1.5 | 0.7 |
| Si | ≤ 1 | 0.6 |
| Al | ≤ 0.4 | 0.1 |
| Ti | ≤ 0.2 | 0.05 |
| B | ≤ 0.01 | 0 |
| P | ≤ 0.04 | — |
| S | ≤ 0.03 | — |
| Febalance, nominally ~33 % | balance | — |
Alloy 120 HR-ANN — frequently asked
What is Alloy 120 HR-ANN used for?
Alloy 120 HR-ANN is typically used for refinery furnace tubes, petrochemical heater components and high-temperature sulfidizing environments. In short: service to 1149 °C; sulfidation-resistant furnace tubing; welds without PWHT.
What is the yield strength of Alloy 120 HR-ANN?
Alloy 120 HR-ANN has a typical yield strength of 310 MPa (45 ksi) and a tensile strength of 720 MPa (104 ksi) — weaker than 74% of nickel alloy grades. Strength varies by condition: see the 4 listed tempers.
Is Alloy 120 HR-ANN easy to machine?
Not especially — machinability is rated poor (24/100, better than 71% of nickel alloy grades). Treat it as a heat-resistant alloy: low speed with heavy feed, rigid clamping, and sharp positive-rake tools in cobalt HSS or coated carbide with ample coolant. Avoid rubbing and heat build-up that create a work-hardened layer.
Can Alloy 120 HR-ANN be welded?
Yes — weldability is rated very good (75/100). GTAW, GMAW and SMAW are all suitable, with matching filler or HAYNES 556/617-type consumables. Use low heat input and interpass temperature of 150 °C or below; post-weld heat treatment is generally not required.
What surface finishes work on Alloy 120 HR-ANN?
Pickle or grit-blast after welding and heat treatment to remove the chromium-rich scale. Electropolishing is possible; anodizing does not apply. Keep surfaces clean and free of sulfur contamination before long-term high-temperature service.
Can Alloy 120 HR-ANN be formed, bent or molded?
Ductility in the annealed condition is good, allowing cold stamping, rolling and tube bending, but work hardening is rapid and deep forming needs intermediate annealing at about 1175–1230 °C followed by rapid cooling. Hot forming range is 950–1200 °C.
What is the maximum service temperature of Alloy 120 HR-ANN?
Alloy 120 HR-ANN is rated for continuous use to about 1,149°C (2,100 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.
What is the difference between Alloy 120-ANN and Alloy 120-CD?
ANN is the default condition — standard supply state, solution annealed at about 1175-1230 °C and rapidly cooled; pick for most high-temperature furnace tubing, sheet forming and welded assemblies up to 1149 °C. CD: pick for fasteners, instrument tubing and machined parts needing 620 MPa yield, tight tolerance and better surface; recrystallization anneal before service above 650 °C. Yield strength is 331 MPa in ANN versus 620 MPa in CD.
Sources
- HAYNES HR-120 alloy technical data — Haynes International (2020)
- ASTM B409 — Ni-Fe-Cr Alloy Plate, Sheet and Strip — ASTM International (2021)
- ASTM B407 — Ni-Fe-Cr Alloy Seamless Pipe and Tube — ASTM International (2019)
- ASTM B408 / B564 — Ni-Fe-Cr Alloy Rod, Bar and Forgings — ASTM International (2019)
- ASM Handbook Vol. 1 — Heat-Resistant Alloys — ASM International (1990)
Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.