FabDigitFabDigit

Nickel Alloy 800 HF-ANN

Finish state

UNS N08800 · EN 1.4876, X10NiCrAlTi32-21

HF-ANN = hot finished, annealed

Choose for heavy sections and forgings where cold drawing is impractical; slightly coarser grain and lower hardness than cold-finished stock.

High cost $$$$

Values for the HF-ANN condition

Other 800 tempers and conditions

800 is listed in 6 conditions; see the grade overview at 800.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
800H
Use above ~600 °C where creep-rupture strength governs — furnace tubes, reformer and pigtail service under ASME code to 899 °C.22055048130 HB1.7 % IACS
800HT
Highest creep-rupture life of the 800 family; specified for ethylene/hydrogen reformer tubes and long-life 850–950 °C components.23056045135 HB1.7 % IACS
ANNDefault
Annealed
Default stocked condition for 800 plate, sheet, tube and bar; best ductility, formability and corrosion resistance.25060045138 HB—
HF-ANNThis page
Hot finished, annealed
Choose for heavy sections and forgings where cold drawing is impractical; slightly coarser grain and lower hardness than cold-finished stock.27558542150 HB1.7 % IACS
As-welded deposit
Reference condition for weldments; joints normally overmatch base-metal strength and are used as-welded without PWHT except for stabilizing service.32060035160 HB1.7 % IACS
Cold drawn
Pick when higher room-temperature strength, straightness and surface finish are needed; ductility and formability drop and stress-relief may be required.50072025210 HB—

What is 800 HF-ANN?

800 HF-ANN is 800 supplied in the HF-ANN condition — choose for heavy sections and forgings where cold drawing is impractical; slightly coarser grain and lower hardness than cold-finished stock. 800 HF-ANN has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 585 MPa (84.8 ksi) — weaker than 83% of nickel alloy grades. Elongation at break is 42% and the elastic modulus is 196.5 GPa (28.5 Msi). 800 HF-ANN has a density of 7.94 g/cm³ (0.287 lb/in³), lighter than 88% of nickel alloy grades. It melts at 1,357°C (2,475 °F). ANN is the default condition FabDigit quotes; HF-ANN is available on request or by drawing note.

Advantages

  • Low embodied carbon — 7.5 kg CO₂/kg, better than 96% of nickel alloy grades
  • Readily welded — 85/100, better than 83% of nickel alloy grades
  • High electrical conductivity — 1.7 % IACS, better than 80% of nickel alloy grades
  • Forms and bends easily — 72/100, better than 77% of nickel alloy grades

Limitations

  • Low strength — 275 MPa (39.9 ksi), worse than 83% of nickel alloy grades

800 HF-ANN properties

Typical room-temperature values for 800 HF-ANN; 22 are specific to this condition. Other listed values are 800 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

800 HF-ANN has a density of 7.94 g/cm³ (0.287 lb/in³), lighter than 88% of nickel alloy grades. It melts at 1,357°C (2,475 °F).

Density7.94 g/cm³0.29 lb/in³
Melting Point (Solidus)1,357°C2,475 °F
Liquidus Temperature1,385°C2,525 °F

Mechanical15

800 HF-ANN has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 585 MPa (84.8 ksi) — weaker than 83% of nickel alloy grades. Elongation at break is 42% and the elastic modulus is 196.5 GPa (28.5 Msi).

Elastic (Young's) Modulus196.5 GPa28.5 Msi
Shear Modulus76.5 GPa11.1 Msi
Bulk Modulus203 GPa29.4 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)585 MPa84.8 ksi
Yield Strength (0.2% offset)275 MPa39.9 ksi
Elongation at Break42%
Reduction in Area55%
Compressive Strength275 MPa39.9 ksi
Shear Strength390 MPa56.6 ksi
Fatigue Strength (Endurance Limit)250 MPa36.3 ksi
Charpy V-Notch Impact (RT)145 J107 ft·lbf
Hardness, Brinell150 HB
Hardness, Rockwell B82 HRB
Hardness, Vickers158 HV

Thermal6

800 HF-ANN is rated for continuous service to 815°C (1,499 °F). It conducts heat at 11.5 W/m·K (6.64 BTU/hr·ft·°F), better than 57% of nickel alloy grades. Thermal expansion is 14.4 µm/m·K (8 µin/in·°F).

Thermal Conductivity11.5 W/m·K6.6 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)14.4 µm/m·K8 µin/in·°F
Latent Heat of Fusion290 J/g125 BTU/lb
Max Service Temperature (continuous)815°C1,499 °F
Min Service Temperature-196°C-321 °F

Electrical3

800 HF-ANN conducts electricity at 1.7 % IACS, better than 80% of nickel alloy grades.

Electrical Conductivity1.7 % IACS
Electrical Resistivity9.89×10⁻⁷ Ω·m38.9 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (75/100), worse than 63% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceVery good75/100
Chemical Resistance SummaryExcellent high-temperature oxidation, carburization and nitriding resistance; far better chloride SCC resistance than 304/316; good in steam, organic acids and caustics. Weak in strong reducing acids (HCl, hot H2SO4), aggressive halide pitting and high-sulfur reducing gases.

Sustainability4

Producing a kilogram of 800 HF-ANN takes about 95 MJ of energy and emits 7.5 kg of CO₂ — less than 97% of nickel alloy grades. Typical recycled content is 40%.

Embodied Energy (primary production)95 MJ/kg40,843 BTU/lb
Embodied Carbon (primary production)7.5 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content40%

Manufacturability7

800 HF-ANN's machinability is poor (28/100, better than 82% of nickel alloy grades); weldability excellent (85/100); formability very good (72/100).

MachinabilityPoor28/100
Machinability Rating (AISI 1212 = 100 %)26%
WeldabilityExcellent85/100
Formability (cold)Very good72/100
Brazeability / SolderabilityGood65/100
PolishabilityVery good70/100
Anodizing Responsen/a — nickel-iron-chromium alloy is not anodized; use pickling/passivation or electropolishing

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 800 HF-ANN

Is 800 easy to machine?

Machine like a work-hardening austenitic alloy: rigid setup, positive-rake sharp carbide, low speed (20–35 m/min) with heavy constant feed and flood sulfo-chlorinated coolant, never dwell in the cut.

Can 800 be welded?

Readily welded by GTAW/GMAW/SMAW with ERNiCr-3(82) or ENiCrFe-3 filler, low heat input, no preheat and no PWHT required for most service; keep sulfur and lead contamination off the joint.

Can 800 be formed, bent or molded?

Excellent cold formability in the annealed condition but ~2× the power of 304; hot work 900–1200 °C and re-anneal at 980–1010 °C (800H/HT 1120–1180 °C for coarse grain).

What surface finishes work on 800?

Not anodizable — pickle in HNO3-HF or grit blast plus passivation, electropolish or mechanically polish; oxide scale after high-temperature service is tenacious and needs acid descaling.

800 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Ni30 – 3532.5
Cr19 – 2321
C800H/800HT: 0.05–0.10; 800HT: 0.06–0.10≤ 0.10.05
Al800HT: Al+Ti 0.85–1.200.15 – 0.60.38
Ti800HT: Al+Ti 0.85–1.200.15 – 0.60.38
Mn≤ 1.50.75
Si≤ 10.4
Cu≤ 0.750.3
S≤ 0.020.01
Fe39.5 % min per ASTM B409/B408≥ 39.5 (balance)—

800 HF-ANN — frequently asked

What is 800 HF-ANN used for?

800 HF-ANN is typically used for furnace muffles and radiant tubes, heat exchanger tubing, petrochemical cracking coils and steam generator tubing. In short: carburization-resistant Fe-Ni-Cr alloy; highly weldable furnace grade; 800H/HT add creep strength.

What is the yield strength of 800 HF-ANN?

800 HF-ANN has a typical yield strength of 275 MPa (39.9 ksi) and a tensile strength of 585 MPa (84.8 ksi) — weaker than 83% of nickel alloy grades. Strength varies by condition: see the 6 listed tempers.

Is 800 HF-ANN easy to machine?

Not especially — machinability is rated poor (28/100, better than 82% of nickel alloy grades). Machine like a work-hardening austenitic alloy: rigid setup, positive-rake sharp carbide, low speed (20–35 m/min) with heavy constant feed and flood sulfo-chlorinated coolant, never dwell in the cut.

Can 800 HF-ANN be welded?

Yes — weldability is rated excellent (85/100). Readily welded by GTAW/GMAW/SMAW with ERNiCr-3(82) or ENiCrFe-3 filler, low heat input, no preheat and no PWHT required for most service; keep sulfur and lead contamination off the joint.

What surface finishes work on 800 HF-ANN?

Not anodizable — pickle in HNO3-HF or grit blast plus passivation, electropolish or mechanically polish; oxide scale after high-temperature service is tenacious and needs acid descaling.

Can 800 HF-ANN be formed, bent or molded?

Excellent cold formability in the annealed condition but ~2× the power of 304; hot work 900–1200 °C and re-anneal at 980–1010 °C (800H/HT 1120–1180 °C for coarse grain).

What is the maximum service temperature of 800 HF-ANN?

800 HF-ANN is rated for continuous use to about 815°C (1,499 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 800-ANN and 800-CD?

ANN is the default condition — default stocked condition for 800 plate, sheet, tube and bar; best ductility, formability and corrosion resistance. CD: pick when higher room-temperature strength, straightness and surface finish are needed; ductility and formability drop and stress-relief may be required. Yield strength is 250 MPa in ANN versus 500 MPa in CD.

Sources

  1. ASTM B409 / B408 / B407 — Alloy 800, 800H, 800HT plate, bar and tube — ASTM International (2021)
  2. INCOLOY alloys 800, 800H and 800HT technical bulletin — Special Metals Corporation (2004)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. EN 10095 / DIN 1.4876 (X10NiCrAlTi32-21) heat-resisting steels and nickel alloys — CEN (2018)
  5. ASME BPVC Section II Part D — allowable stresses for N08800/N08810/N08811 — ASME (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.