FabDigit

Aluminum 1080

AA 1080 · EN AW-1080, AW 1080 · JIS A1080

1080 is a commercially high-purity wrought aluminium (99.80 % Al min) supplied mainly as foil, strip, sheet and bright-anodizing stock.

1080 tempers and conditions

1080 is supplied in 12 conditions, soft to hard.

Compare all 12 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Default stock condition: choose for deep drawing, spinning, foil, gaskets, cryogenic parts and maximum conductivity.25704320 HB59.5 % IACS
Slightly strain hardened
Essentially annealed sheet that has picked up slight work from levelling or straightening; use where O-temper properties plus flatness are needed.28753821 HB59.5 % IACS
Strain hardened from hot working only
High-purity aluminium (Al 99.8) in the as-hot-worked H112 condition — slightly above annealed strength with guaranteed minimums, retaining excellent formability, conductivity and bright anodizing response.30752621 HB59 % IACS
Strain hardened and partially annealed, quarter hard
Stabilised quarter-hard sheet with better ductility than H12 at the same strength level — good for bending after slitting.65901424 HB59 % IACS
Strain hardened, quarter hard
Light cold work for slightly stiffer sheet that still bends and forms readily.70901225 HB59 % IACS
Strain hardened and partially annealed, half hard
Half-hard temper with retained bendability; widely used for formed sheet parts and roll-formed profiles.801051027 HB59 % IACS
Strain hardened, half hard
Common general-purpose sheet temper: better handling stiffness with usable bend performance.85105928 HB59 % IACS
Strain hardened and partially annealed, three-quarter hard
Stabilised three-quarter hard strip for stiffer formed components.95120731 HB58.5 % IACS
Strain hardened, three-quarter hard
Choose for flat, springy strip and shallow forming where higher strength matters more than bend radius.100120632 HB58.5 % IACS
Strain hardened and partially annealed, full hard
Stabilised full-hard strip/foil temper for high-strength, dimensionally stable thin gauges.120140534 HB58 % IACS
Strain hardened, full hard
Fully work-hardened strip/foil temper; pick for maximum strength, flatness and slitting quality with minimal bending.125140535 HB58 % IACS
Strain hardened, extra hard
Extra-hard foil and thin strip temper used where the highest cold-worked strength of pure aluminium is required.145160438 HB58 % IACS

What is 1080?

1080 is a commercially high-purity wrought aluminium (99.80 % Al min) supplied mainly as foil, strip, sheet and bright-anodizing stock. It is chosen for its very high electrical and thermal conductivity, outstanding cold formability, excellent atmospheric/chemical corrosion resistance and the brilliant specular finish it gives after bright anodizing or polishing. Its limits are very low strength (only work-hardenable, no heat-treat response), gummy behaviour in machining, and rapid softening above roughly 100–150 °C. 1080 has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 59% of aluminum grades. It melts at 646°C (1,195 °F). 1080 has a yield strength of 25 MPa (3.63 ksi) and a tensile strength of 70 MPa (10.2 ksi) — weaker than 98% of aluminum grades. Elongation at break is 43% and the elastic modulus is 69 GPa (10 Msi).

What is 1080 used for?

  • Reflective surfaces and lighting reflectors
  • Electrical capacitor foil
  • Bright-anodized trim
  • Decorative sheet and nameplates
  • Conductor strip and foil
  • Foil for laminates
  • Chemical process linings

Advantages

  • Polishes to a fine finish — 95/100, better than 100% of aluminum grades
  • Ductile — tolerates forming and impact — 43%, better than 99% of aluminum grades
  • Forms and bends easily — 98/100, better than 98% of aluminum grades
  • Conducts heat well — 231 W/m·K (133.5 BTU/hr·ft·°F), better than 97% of aluminum grades
  • Good corrosion resistance — 80/100, better than 97% of aluminum grades

Limitations

  • Low strength — 25 MPa (3.63 ksi), worse than 98% of aluminum grades
  • Difficult to machine — 30/100, worse than 92% of aluminum grades

1080 properties

Typical room-temperature values; bars are the position among aluminum grades.

Physical3

1080 has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 59% of aluminum grades. It melts at 646°C (1,195 °F).

Density2.7 g/cm³0.1 lb/in³
Melting Point (Solidus)646°C1,195 °F
Liquidus Temperature657°C1,215 °F

Mechanical10

1080 has a yield strength of 25 MPa (3.63 ksi) and a tensile strength of 70 MPa (10.2 ksi) — weaker than 98% of aluminum grades. Elongation at break is 43% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus75 GPa10.9 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)70 MPa10.2 ksi
Yield Strength (0.2% offset)25 MPa3.6 ksi
Elongation at Break43%
Shear Strength45 MPa6.5 ksi
Fatigue Strength (Endurance Limit)20 MPa2.9 ksi
Hardness, Brinell20 HB

Thermal6

1080 is rated for continuous service to 150°C (302 °F). It conducts heat at 231 W/m·K (133.5 BTU/hr·ft·°F), better than 97% of aluminum grades. Thermal expansion is 23.6 µm/m·K (13.1 µin/in·°F).

Thermal Conductivity231 W/m·K133 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.6 µm/m·K13.1 µin/in·°F
Latent Heat of Fusion397 J/g171 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-270°C-454 °F

Electrical3

1080 conducts electricity at 59.5 % IACS, better than 95% of aluminum grades.

Electrical Conductivity59.5 % IACS
Electrical Resistivity2.9×10⁻⁸ Ω·m1.14 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (80/100), better than 97% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.85 V
Corrosion ResistanceVery good80/100
Chemical Resistance SummaryVery good in air, fresh and salt water and most neutral organics thanks to a stable oxide film; attacked by strong alkalis (NaOH), hydrochloric/hydrofluoric acids and mercury salts; avoid direct contact with copper alloys or stainless in wet service.

Sustainability4

Producing a kilogram of 1080 takes about 205 MJ of energy and emits 12.5 kg of CO₂ — more than 76% of aluminum grades. Typical recycled content is 5%.

Embodied Energy (primary production)205 MJ/kg88,134 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content5%

Manufacturability7

1080's machinability is poor (30/100, worse than 92% of aluminum grades); weldability excellent (90/100); formability excellent (98/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityExcellent90/100
Formability (cold)Excellent98/100
Brazeability / SolderabilityVery good70/100
PolishabilityExcellent95/100
Anodizing Responseexcellent — high purity gives clear, specular bright-anodized films for reflectors and trim; low alloying means no smut or grey cast

Common Calculations5

Specific Strength (UTS / density)calculated26 kN·m/kg
Specific Stiffness (E / density)calculated25.6 MN·m/kg
Modulus of Resiliencecalculated5 kJ/m³
Thermal Diffusivitycalculated95.1 mm²/s
Thermal Shock Resistance Indexcalculated10

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. 1080 is highlighted; hover a dot for its name, or open the interactive family chart.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale1080

Working with 1080

Is 1080 easy to machine?

Very soft and gummy — use sharp polished high-rake carbide, high speed, generous flood or mist lubrication and avoid dwell to prevent built-up edge and smearing.

Can 1080 be welded?

Excellent by GTAW/GMAW with 1188 or 1100 filler; joint softens to near-O properties in cold-worked tempers and weld strength is limited to ~60–70 MPa.

Can 1080 be formed, bent or molded?

Outstanding cold formability in O/H1x2 tempers — deep drawing, spinning, foil rolling and tight bends; springback is minimal but tearing risk rises sharply in H18/H19.

Manufacturability

The process limits FabDigit applies to 1080. Every 1080 part is priced by an engineer; design inside these and the quote comes back without a redesign loop.

CNC machining

MachinabilityFair30 / 100
ISO material groupN.1
Cutting speed (rough / finish)350 / 420 m/min
Minimum wall0.5 mm
Minimum internal radius1 mm
Drill depth limit8× diameter
Best surface (machined / polished)Ra 0.8 / —
Hardenable after machiningNo

Sheet metal

FormabilityExcellent98 / 100
WeldabilityExcellent90 / 100
BendableYes

1080 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiSi+Fe ≤ 0.20 in EN AW-1080A≤ 0.150.05
Fe≤ 0.150.08
Cu≤ 0.030.01
Mn≤ 0.020.01
Mg≤ 0.020.01
Zn≤ 0.030.01
Ti≤ 0.030.01
Ga≤ 0.030.01
V≤ 0.050.01
Others (each)unspecified impurities, each≤ 0.02
Al99.80 % Al minimum≥ 99.8 (balance)

What surface finishes work on 1080?

Ideal for bright/clear anodizing, chemical brightening and mechanical polishing; accepts conversion coating and paint, but soft surface scratches easily so hard anodize or a protective film is advised for handling.

Surface treatments FabDigit runs on aluminum parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Aluminum 1080 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

Aluminum Association
AA1080
EN / DIN / Werkstoff-Nr.
AW-1080AW 1080Al99.8
JIS
A1080

How much does 1080 cost?

1080 is a budget-cost aluminum ($), cheaper than about 90% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

1080 — frequently asked

What is 1080 used for?

1080 is typically used for reflective surfaces and lighting reflectors, electrical capacitor foil, bright-anodized trim, decorative sheet and nameplates, conductor strip and foil and foil for laminates. In short: super pure; ultra conductivity.

What is the yield strength of 1080?

1080 has a typical yield strength of 25 MPa (3.63 ksi) and a tensile strength of 70 MPa (10.2 ksi) — weaker than 98% of aluminum grades. Strength varies by condition: see the 12 listed tempers.

Is 1080 easy to machine?

Not especially — machinability is rated poor (30/100, worse than 92% of aluminum grades). Very soft and gummy — use sharp polished high-rake carbide, high speed, generous flood or mist lubrication and avoid dwell to prevent built-up edge and smearing.

Can 1080 be welded?

Yes — weldability is rated excellent (90/100). Excellent by GTAW/GMAW with 1188 or 1100 filler; joint softens to near-O properties in cold-worked tempers and weld strength is limited to ~60–70 MPa.

What surface finishes work on 1080?

Ideal for bright/clear anodizing, chemical brightening and mechanical polishing; accepts conversion coating and paint, but soft surface scratches easily so hard anodize or a protective film is advised for handling.

Can 1080 be formed, bent or molded?

Outstanding cold formability in O/H1x2 tempers — deep drawing, spinning, foil rolling and tight bends; springback is minimal but tearing risk rises sharply in H18/H19.

What is the maximum service temperature of 1080?

1080 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

How much does 1080 cost?

1080 is a budget-cost aluminum ($), cheaper than about 90% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Can FabDigit make parts in 1080?

Yes — 1080 is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  2. EN 573-3 / EN 485-2 — Aluminium and aluminium alloys: chemical composition and mechanical properties of sheet, strip and plate — CEN (2019)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.