FabDigit

Aluminum 1350

AA 1350 · UNS A91350 · EN AW-1350, AW 1350 · JIS A1350 · BS 1E

1350 is an electrical-conductor (EC) grade of commercially pure aluminum, minimum 99.50 % Al, in which Si, Cu, Mn, Cr, V and Ti are deliberately capped because they lower conductivity; annealed volume conductivity is about 62 % IACS (EN AW-1350, A91350, 3.0257).

1350 tempers and conditions

1350 is supplied in 14 conditions, soft to hard.

Compare all 14 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Pick for maximum conductivity and ductility: drawing stock, annealed cable conductors, flexible foil/strip and formed shapes.28832320 HB62 % IACS
As fabricated
As-fabricated 1350 (extruded bar, rod or bus conductor) with no mechanical property limits guaranteed; properties depend on the working history.40902521 HB62 % IACS
Strain hardened from hot working only
Heavy extruded or hot-rolled bus bar, rod and tube supplied with guaranteed minima but no deliberate cold work.55902522 HB61.9 % IACS
Slightly strain hardened
Standard temper for extruded 1350 bus bar, tube and shapes (ASTM B317/B236) — good conductivity with enough stiffness for bolted joints.65952025 HB61.8 % IACS
Strain hardened and partially annealed, quarter hard
Cold-worked then partially annealed to quarter-hard 1350; slightly more ductile and stable than H12 at the same strength level.76971225 HB62 % IACS
Strain hardened, quarter hard
Light cold work for slightly stiffer strip, rod or tube that must still bend and form easily.83971227 HB61.8 % IACS
Strain hardened and partially annealed, half hard
Half-hard 1350 obtained by cold work plus partial anneal; balances conductor strength with better bend ductility than H14.901101028 HB61.8 % IACS
Strain hardened and partially annealed, half hard, special limits
Half-hard partially annealed 1350 to product-specific (bus/strip conductor) limits; properties close to H24 with tighter ductility control.901101028 HB61.8 % IACS
Strain hardened, half hard, special limits
Half-hard cold-worked 1350 with the third-digit '2' denoting product-specific (conductor/bus) mechanical limits between H14 and H24 practice.97110828 HB61.8 % IACS
Strain hardened, half hard
Middle-of-road temper for electrical strip, washers and lightly formed conductor parts needing some stiffness.97110932 HB61.8 % IACS
Strain hardened and partially annealed, three-quarter hard
Three-quarter hard 1350 produced by cold work plus partial anneal; higher strength conductor strip with moderate residual ductility.105124832 HB61.8 % IACS
Strain hardened, three-quarter hard
Higher-strength strip/rod where only mild forming (gentle bends) is required.110124638 HB61.5 % IACS
Strain hardened, full hard
Fully cold-worked (about 75 % reduction) 1350 sheet, strip and wire — hard temper conductor with low ductility and near-maximum strength.124138635 HB61.8 % IACS
Strain hardened, extra hard
The standard hard-drawn conductor temper: AAC/ACSR overhead wire and stranded cable where tensile strength at 61 % IACS minimum is required.1651861.745 HB61.4 % IACS

What is 1350?

1350 is an electrical-conductor (EC) grade of commercially pure aluminum, minimum 99.50 % Al, in which Si, Cu, Mn, Cr, V and Ti are deliberately capped because they lower conductivity; annealed volume conductivity is about 62 % IACS (EN AW-1350, A91350, 3.0257). It is the reference material for overhead line conductors, cable conductors and busbar, chosen for conductivity per unit mass, very high ductility, drawing to very fine wire and easy extrusion into bus sections. Strength is low — even H19 cold-worked material reaches only about 185 MPa UTS — it anneals and softens in long service above 100 °C, creep relaxes bolted joints, and direct contact with copper causes galvanic corrosion. 1350 has a density of 2.71 g/cm³ (0.0977 lb/in³), lighter than 54% of aluminum grades. It melts at 646°C (1,195 °F). 1350 has a yield strength of 165 MPa (23.9 ksi) and a tensile strength of 186 MPa (27 ksi) — weaker than 58% of aluminum grades. Elongation at break is 1.7% and the elastic modulus is 69 GPa (10 Msi).

What is 1350 used for?

  • Overhead power transmission conductors
  • Extruded busbar
  • Cable and stranded conductors
  • Switchgear and panel bus connections
  • Drawn conductor wire
  • Transformer and substation terminal bars
  • Grounding and bonding conductors

Advantages

  • High electrical conductivity — 61.4 % IACS, better than 97% of aluminum grades
  • Conducts heat well — 230 W/m·K (132.9 BTU/hr·ft·°F), better than 96% of aluminum grades
  • Readily welded — 90/100, better than 90% of aluminum grades
  • Good corrosion resistance — 72/100, better than 83% of aluminum grades

Limitations

  • Limited service temperature — 90°C (194 °F), worse than 93% of aluminum grades
  • Limited ductility — 1.7%, worse than 90% of aluminum grades
  • Difficult to machine — 40/100, worse than 81% of aluminum grades

1350 properties

Typical room-temperature values; bars are the position among aluminum grades.

Physical3

1350 has a density of 2.71 g/cm³ (0.0977 lb/in³), lighter than 54% of aluminum grades. It melts at 646°C (1,195 °F).

Density2.71 g/cm³0.1 lb/in³
Melting Point (Solidus)646°C1,195 °F
Liquidus Temperature657°C1,215 °F

Mechanical10

1350 has a yield strength of 165 MPa (23.9 ksi) and a tensile strength of 186 MPa (27 ksi) — weaker than 58% of aluminum grades. Elongation at break is 1.7% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus75 GPa10.9 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)186 MPa27 ksi
Yield Strength (0.2% offset)165 MPa23.9 ksi
Elongation at Break1.7%
Shear Strength105 MPa15.2 ksi
Fatigue Strength (Endurance Limit)51 MPa7.4 ksi
Hardness, Brinell45 HB

Thermal6

1350 is rated for continuous service to 90°C (194 °F). It conducts heat at 230 W/m·K (132.9 BTU/hr·ft·°F), better than 96% of aluminum grades. Thermal expansion is 23.6 µm/m·K (13.1 µin/in·°F).

Thermal Conductivity230 W/m·K133 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.6 µm/m·K13.1 µin/in·°F
Latent Heat of Fusion397 J/g171 BTU/lb
Max Service Temperature (continuous)90°C194 °F
Min Service Temperature-250°C-418 °F

Electrical3

1350 conducts electricity at 61.4 % IACS, better than 97% of aluminum grades.

Electrical Conductivity61.4 % IACS
Electrical Resistivity2.81×10⁻⁸ Ω·m1.11 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (72/100), better than 83% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceVery good72/100
Chemical Resistance SummaryExcellent in clean atmosphere, fresh water and neutral salts thanks to self-healing oxide; poor in strong alkalis (pH>9), mercury salts and reducing acids; must not be bolted directly to copper without plated or bimetallic transition to avoid galvanic attack.

Sustainability4

Producing a kilogram of 1350 takes about 210 MJ of energy and emits 12.5 kg of CO₂ — more than 88% of aluminum grades. Typical recycled content is 8%.

Embodied Energy (primary production)210 MJ/kg90,284 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content8%

Manufacturability7

1350's machinability is fair (40/100, worse than 81% of aluminum grades); weldability excellent (90/100); formability poor (25/100).

MachinabilityFair40/100
Machinability Rating (AISI 1212 = 100 %)90%
WeldabilityExcellent90/100
Formability (cold)Poor25/100
Brazeability / SolderabilityExcellent85/100
PolishabilityGood60/100
Anodizing Responsegood — high purity gives bright clear anodic films; rarely anodized in conductor use since the oxide is insulating

Common Calculations5

Specific Strength (UTS / density)calculated69 kN·m/kg
Specific Stiffness (E / density)calculated25.5 MN·m/kg
Modulus of Resiliencecalculated197 kJ/m³
Thermal Diffusivitycalculated94.5 mm²/s
Thermal Shock Resistance Indexcalculated26

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. 1350 is highlighted; hover a dot for its name, or open the interactive family chart.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale1350

Working with 1350

Is 1350 easy to machine?

Very soft and gummy — use polished high-rake carbide, high speed, flood lubrication and sharp edges to avoid built-up edge and burrs; drilled bus bar holes should be deburred to prevent hot spots.

Can 1350 be welded?

Excellent with GTAW/GMAW using 1100 or 4043 filler and He/Ar; weld metal has lower strength but near-parent conductivity, so bus joints are often welded rather than bolted.

Can 1350 be formed, bent or molded?

Outstanding cold formability in O/H111 (deep bends, drawing to fine wire); H19 wire is essentially non-formable and will crack on tight bends — form before final drawing or re-anneal.

Manufacturability

The process limits FabDigit applies to 1350. Every 1350 part is priced by an engineer; design inside these and the quote comes back without a redesign loop.

CNC machining

MachinabilityFair40 / 100
ISO material groupN.1
Cutting speed (rough / finish)350 / 420 m/min
Minimum wall0.5 mm
Minimum internal radius1 mm
Drill depth limit8× diameter
Best surface (machined / polished)Ra 0.8 / —
Hardenable after machiningNo

Sheet metal

FormabilityExcellent25 / 100
WeldabilityExcellent90 / 100
BendableYes

1350 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.10.05
Fe≤ 0.40.2
Cu≤ 0.050.01
Mn≤ 0.01
Cr≤ 0.01
Zn≤ 0.05
Bmax; boron treatment used to remove V/Ti≤ 0.05
Ga≤ 0.03
V+Ticombined max — strongly degrades conductivity≤ 0.02
Others (each)each≤ 0.03
Al99.50 % min≥ 99.5 (balance)

What surface finishes work on 1350?

Anodizes bright but the film is insulating, so conductor surfaces are left bare, tin/silver plated, or grease-protected; bolted joints need wire-brushing plus joint compound and Belleville washers to counter creep.

Surface treatments FabDigit runs on aluminum parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Aluminum 1350 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

UNS
A91350
Aluminum Association
AA1350
EN / DIN / Werkstoff-Nr.
AW-1350AW 1350E-Al99.53.0257
BS
1E
JIS
A1350
Trade names
EC

How much does 1350 cost?

1350 is a budget-cost aluminum ($), cheaper than about 99% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

1350 — frequently asked

What is 1350 used for?

1350 is typically used for overhead power transmission conductors, extruded busbar, cable and stranded conductors, switchgear and panel bus connections, drawn conductor wire and transformer and substation terminal bars. In short: EC grade; 61% IACS conductivity.

What is the yield strength of 1350?

1350 has a typical yield strength of 165 MPa (23.9 ksi) and a tensile strength of 186 MPa (27 ksi) — weaker than 58% of aluminum grades. Strength varies by condition: see the 14 listed tempers.

Is 1350 easy to machine?

Not especially — machinability is rated fair (40/100, worse than 81% of aluminum grades). Very soft and gummy — use polished high-rake carbide, high speed, flood lubrication and sharp edges to avoid built-up edge and burrs; drilled bus bar holes should be deburred to prevent hot spots.

Can 1350 be welded?

Yes — weldability is rated excellent (90/100). Excellent with GTAW/GMAW using 1100 or 4043 filler and He/Ar; weld metal has lower strength but near-parent conductivity, so bus joints are often welded rather than bolted.

What surface finishes work on 1350?

Anodizes bright but the film is insulating, so conductor surfaces are left bare, tin/silver plated, or grease-protected; bolted joints need wire-brushing plus joint compound and Belleville washers to counter creep.

Can 1350 be formed, bent or molded?

Outstanding cold formability in O/H111 (deep bends, drawing to fine wire); H19 wire is essentially non-formable and will crack on tight bends — form before final drawing or re-anneal.

What is the maximum service temperature of 1350?

1350 is rated for continuous use to about 90°C (194 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

How much does 1350 cost?

1350 is a budget-cost aluminum ($), cheaper than about 99% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Can FabDigit make parts in 1350?

Yes — 1350 is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. Aluminum Association Teal Sheets — International Alloy Designations and Chemical Composition Limits for Wrought Aluminum — The Aluminum Association (2018)
  2. ASTM B230/B230M — Aluminum 1350-H19 Wire for Electrical Purposes — ASTM (2020)
  3. ASTM B233 — Aluminum 1350 Drawing Stock for Electrical Purposes — ASTM (2020)
  4. ASTM B317/B317M — Aluminum Alloy Extruded Bar, Rod, Pipe and Structural Shapes for Electrical Purposes (Bus Conductor) — ASTM (2019)
  5. ASTM B609/B609M — Aluminum 1350 Round Wire, Annealed and Intermediate Tempers, for Electrical Purposes — ASTM (2018)
  6. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys (1350 data sheet) — ASM International (1990)
  7. ASM Handbook Vol. 13B — Corrosion: Materials (aluminium galvanic data) — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.