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Steel 8642 QT_28-32HRC

Hardness band

AISI/SAE 8642 · UNS G86420

QT_28-32HRC = q&T to 28–32 HRC

Common purchase spec for heavy shafts where machinability and toughness matter more than peak strength.

Budget cost $

Values for the QT_28-32HRC condition

Other 8642 tempers and conditions

8642 is listed in 13 conditions; see the grade overview at 8642.

Compare all 13 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Spheroidize annealed
Choose for cold heading, thread rolling or severe cold forming of this medium-carbon alloy.40065525179 HB8 % IACS
Solution annealed
Softest condition for deep machining, cold work or before final heat treatment.43571021192 HB—
Hot rolled
Lowest-cost mill condition for parts that will be fully heat treated after rough machining.4908301823 HRC8 % IACS
Cold drawn
Tight tolerance, bright bar with raised yield strength for shafts machined without further heat treatment.6908001221 HRC8 % IACS
Normalized
Uniform fine-grain structure and moderate strength before Q&T, or for parts not needing full hardening.7001,0502033 HRC7.9 % IACS
Q&T
Toughest Q&T setting; pick for shock-loaded or weld-repaired parts and for easier machining.8309301928 HRC—
QT_28-32HRCThis page
Q&T to 28–32 HRC
Common purchase spec for heavy shafts where machinability and toughness matter more than peak strength.8609701830 HRC7.9 % IACS
QT540Default
Q&T
The standard stocked condition: best strength/toughness balance for general machined power-transmission parts.1,0201,1301534 HRC—
Induction hardened
Select when a wear-resistant 55+ HRC surface with compressive residual stress is needed on a tough Q&T core.1,0201,1301356 HRC7.4 % IACS
Q&T to 38–42 HRC
High-strength hardness band for gears, pins and hydraulic components; machine before final temper if possible.1,2001,3401340 HRC7.6 % IACS
Q&T
High-strength setting (~40–44 HRC) for heavily loaded shafts, gears and fasteners.1,2901,4301243 HRC—
Q&T
Very high strength; falls in the temper-embrittlement range, so use only where toughness is not critical.1,5701,7201049 HRC—
Q&T
Maximum hardness and strength for wear parts; very low ductility and notch sensitivity — avoid impact loading.1,7201,930954 HRC—

What is 8642 QT_28-32HRC?

8642 QT_28-32HRC is 8642 heat treated to QT_28-32HRC — common purchase spec for heavy shafts where machinability and toughness matter more than peak strength. 8642 QT_28-32HRC has a yield strength of 860 MPa (125 ksi) and a tensile strength of 970 MPa (141 ksi) — stronger than 89% of steel grades. Elongation at break is 18% and the elastic modulus is 205 GPa (29.7 Msi). 8642 QT_28-32HRC has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). QT540 is the default condition FabDigit quotes; QT_28-32HRC is available on request or by drawing note.

Advantages

  • High strength — 860 MPa (125 ksi), better than 89% of steel grades
  • Polishes to a fine finish — 65/100, better than 78% of steel grades

8642 QT_28-32HRC properties

Typical room-temperature values for 8642 QT_28-32HRC; 22 are specific to this condition. Other listed values are 8642 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

8642 QT_28-32HRC has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,490°C2,714 °F

Mechanical16

8642 QT_28-32HRC has a yield strength of 860 MPa (125 ksi) and a tensile strength of 970 MPa (141 ksi) — stronger than 89% of steel grades. Elongation at break is 18% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)970 MPa141 ksi
Yield Strength (0.2% offset)860 MPa125 ksi
Elongation at Break18%
Reduction in Area58%
Compressive Strength870 MPa126 ksi
Shear Strength585 MPa84.8 ksi
Fatigue Strength (Endurance Limit)445 MPa64.5 ksi
Fracture Toughness (K_IC)95 MPa·√m86.5 ksi·√in
Charpy V-Notch Impact (RT)55 J40.6 ft·lbf
Hardness, Brinell285 HB
Hardness, Rockwell C30 HRC
Hardness, Vickers300 HV

Thermal6

8642 QT_28-32HRC is rated for continuous service to 425°C (797 °F). It conducts heat at 44.5 W/m·K (25.7 BTU/hr·ft·°F), better than 63% of steel grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity44.5 W/m·K25.7 BTU/hr·ft·°F
Specific Heat Capacity475 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)425°C797 °F
Min Service Temperature-40°C-40 °F

Electrical3

8642 QT_28-32HRC conducts electricity at 7.9 % IACS, better than 50% of steel grades.

Electrical Conductivity7.9 % IACS
Electrical Resistivity2.18×10⁻⁷ Ω·m8.58 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts freely in humid air and water; no resistance to acids or chlorides — requires oil, phosphate, paint, zinc or Cr plating. Susceptible to hydrogen embrittlement above ~1200 MPa strength.

Sustainability4

Producing a kilogram of 8642 QT_28-32HRC takes about 34 MJ of energy and emits 2.4 kg of CO₂ — more than 82% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)34 MJ/kg14,617 BTU/lb
Embodied Carbon (primary production)2.4 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability7

8642 QT_28-32HRC's machinability is fair (54/100, better than 54% of steel grades); weldability poor (32/100); formability poor (30/100).

MachinabilityFair54/100
Machinability Rating (AISI 1212 = 100 %)58%
WeldabilityPoor32/100
Formability (cold)Poor30/100
Brazeability / SolderabilityFair50/100
PolishabilityGood65/100
Anodizing Responsen/a — ferrous alloy; use zinc/manganese phosphating, black oxide, zinc or hard-chrome plating instead.

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 8642 QT_28-32HRC

Is 8642 easy to machine?

Best machined at 200–300 HB (annealed/normalized or Q&T ≤32 HRC); use rigid setups, carbide inserts and generous coolant, then finish-temper to final hardness.

Can 8642 be welded?

Weldable with low-hydrogen consumables but CE ≈ 0.8 demands 200–320 °C preheat, controlled interpass and immediate post-weld temper/stress relief to avoid cold cracking.

Can 8642 be formed, bent or molded?

Cold form only in annealed or spheroidized condition; hot forge 1100–1200 °C and finish above ~870 °C, then slow cool or normalize before hardening.

What surface finishes work on 8642?

No anodizing — protect with phosphate + oil, black oxide, zinc or Cr plating; bake plated high-strength parts at 190–220 °C to relieve hydrogen embrittlement; polishes well after Q&T.

8642 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CSAE J404 heat analysis0.4 – 0.450.42
Mn0.75 – 10.88
Si0.15 – 0.350.25
Ni0.4 – 0.70.55
Cr0.4 – 0.60.5
Mo0.15 – 0.250.2
P≤ 0.04—
Smax; H-grade/resulfurized variants differ≤ 0.04—
Febalance—

8642 QT_28-32HRC — frequently asked

What is 8642 QT_28-32HRC used for?

8642 QT_28-32HRC is typically used for automotive axle shafts, gears, high-strength studs and bolts and machinery shafts. In short: stronger than 8640 Q&T; good medium-section hardenability; demanding weldability.

What is the yield strength of 8642 QT_28-32HRC?

8642 QT_28-32HRC has a typical yield strength of 860 MPa (125 ksi) and a tensile strength of 970 MPa (141 ksi) — stronger than 89% of steel grades. Strength varies by condition: see the 13 listed tempers.

Is 8642 QT_28-32HRC easy to machine?

Reasonably — machinability is rated fair (54/100, better than 54% of steel grades). Best machined at 200–300 HB (annealed/normalized or Q&T ≤32 HRC); use rigid setups, carbide inserts and generous coolant, then finish-temper to final hardness.

Can 8642 QT_28-32HRC be welded?

Not readily — weldability is rated poor (32/100). Weldable with low-hydrogen consumables but CE ≈ 0.8 demands 200–320 °C preheat, controlled interpass and immediate post-weld temper/stress relief to avoid cold cracking.

What surface finishes work on 8642 QT_28-32HRC?

No anodizing — protect with phosphate + oil, black oxide, zinc or Cr plating; bake plated high-strength parts at 190–220 °C to relieve hydrogen embrittlement; polishes well after Q&T.

Can 8642 QT_28-32HRC be formed, bent or molded?

Cold form only in annealed or spheroidized condition; hot forge 1100–1200 °C and finish above ~870 °C, then slow cool or normalize before hardening.

What is the maximum service temperature of 8642 QT_28-32HRC?

8642 QT_28-32HRC is rated for continuous use to about 425°C (797 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 8642-QT540 and 8642-QT205?

QT540 is the default condition — the standard stocked condition: best strength/toughness balance for general machined power-transmission parts. QT205: maximum hardness and strength for wear parts; very low ductility and notch sensitivity — avoid impact loading. Yield strength is 1,020 MPa in QT540 versus 1,720 MPa in QT205.

Sources

  1. SAE J404 — Chemical Compositions of SAE Alloy Steels — SAE International (2021)
  2. SAE J1268 — Hardenability Bands for Alloy H-Steels — SAE International (2019)
  3. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought — ASTM (2020)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol.4 — Heat Treating — ASM International (1991)
  6. ASM Handbook Vol.16 — Machining — ASM International (1989)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.