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Steel 5120-CR (Cold rolled)

Supply condition

AISI/SAE 5120 · UNS G51200 · JIS SCr420

Cold-rolled strip for stamped and formed parts that will be case-hardened after forming.

CNC machiningSheet metalStandard cost $$

Values for the CR condition

Other 5120 tempers and conditions

5120 is listed in 7 conditions; see the grade overview at 5120.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed (soft annealed, ~870 °C furnace cool)
Softest and most machinable/formable state; use before heavy cold forming or deep drilling.28045028131 HB7.9 % IACS
HRDefault
Hot rolled
Standard stock form for bar and billet destined for forging, machining and subsequent carburizing.29547025145 HB7.8 % IACS
Normalized (~900 °C, air cool)
Uniform fine-grain structure and stable machining response prior to carburizing; standard pre-treatment for forgings.33052024155 HB7.8 % IACS
CRThis page
Cold rolled
Cold-rolled strip for stamped and formed parts that will be case-hardened after forming.40052018160 HB7.8 % IACS
Cold drawn
Choose for close-tolerance, bright-finish bar with higher yield strength and better surface for turned parts.48057015170 HB7.8 % IACS
Quenched and tempered
Through-hardened low-carbon martensite for small tough parts where full case hardening is not required.6408301623 HRC—
Carburized, quenched & low-temper (case 0.5–1.5 mm, 58–62 HRC surface)
The intended service condition: hard wear- and pitting-resistant case over a tough low-carbon core for gears, splines and pins.7009001160 HRC—

What is 5120-CR?

5120-CR is 5120 supplied in the CR condition — cold-rolled strip for stamped and formed parts that will be case-hardened after forming. 5120-CR has a yield strength of 400 MPa (58 ksi) and a tensile strength of 520 MPa (75.4 ksi) — weaker than 60% of steel grades. Elongation at break is 18% and the elastic modulus is 205 GPa (29.7 Msi). 5120-CR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). HR is the default condition FabDigit quotes; CR is available on request or by drawing note.

Advantages

  • Easy to machine — 65/100, better than 93% of steel grades
  • Low embodied carbon — 1.9 kg CO₂/kg, better than 92% of steel grades
  • Forms and bends easily — 62/100, better than 78% of steel grades

Limitations

  • Limited service temperature — 300°C (572 °F), worse than 78% of steel grades

5120-CR properties

Typical room-temperature values for 5120-CR; 22 are specific to this condition. Other listed values are 5120 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

5120-CR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,500°C2,732 °F

Mechanical16

5120-CR has a yield strength of 400 MPa (58 ksi) and a tensile strength of 520 MPa (75.4 ksi) — weaker than 60% of steel grades. Elongation at break is 18% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)520 MPa75.4 ksi
Yield Strength (0.2% offset)400 MPa58 ksi
Elongation at Break18%
Reduction in Area42%
Compressive Strength400 MPa58 ksi
Shear Strength330 MPa47.9 ksi
Fatigue Strength (Endurance Limit)255 MPa37 ksi
Fracture Toughness (K_IC)85 MPa·√m77.4 ksi·√in
Charpy V-Notch Impact (RT)40 J29.5 ft·lbf
Hardness, Brinell160 HB
Hardness, Rockwell B84 HRB
Hardness, Vickers168 HV

Thermal6

5120-CR is rated for continuous service to 300°C (572 °F). It conducts heat at 46 W/m·K (26.6 BTU/hr·ft·°F), better than 71% of steel grades. Thermal expansion is 11.9 µm/m·K (6.61 µin/in·°F).

Thermal Conductivity46 W/m·K26.6 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.9 µm/m·K6.6 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-30°C-22 °F

Electrical3

5120-CR conducts electricity at 7.8 % IACS, worse than 57% of steel grades.

Electrical Conductivity7.8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts readily in humid air and water; no useful resistance to acids or chlorides. Requires oil, phosphate, zinc plating or paint for storage and service.

Sustainability4

Producing a kilogram of 5120-CR takes about 25 MJ of energy and emits 1.9 kg of CO₂ — less than 82% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)25 MJ/kg10,748 BTU/lb
Embodied Carbon (primary production)1.9 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content30%

Manufacturability7

5120-CR's machinability is good (65/100, better than 93% of steel grades); weldability good (58/100); formability good (62/100).

MachinabilityGood65/100
Machinability Rating (AISI 1212 = 100 %)68%
WeldabilityGood58/100
Formability (cold)Good62/100
Brazeability / SolderabilityVery good70/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; use zinc/nickel plating, black oxide, phosphating or nitriding instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 5120-CR

Is 5120 easy to machine?

Machines well in annealed/normalized state (~65% of 1212); rough-machine before carburizing and leave grinding stock for post-hardening finishing.

Can 5120 be welded?

Weldable with low-hydrogen consumables at ~150–250 °C preheat; avoid welding carburized surfaces and stress-relieve afterwards.

Can 5120 be formed, bent or molded?

Good cold formability when annealed — used for cold-headed and stamped blanks; hot forge 1150–850 °C then normalize.

What surface finishes work on 5120?

No anodizing; protect with oil, phosphate, black oxide or zinc/nickel plating — bake after plating to avoid hydrogen embrittlement in hardened parts.

5120 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.17 – 0.220.2
Mn0.7 – 0.90.8
Si0.15 – 0.350.25
Cr0.7 – 0.90.8
P≤ 0.04—
Smax; 5120H/resulfurized variants differ≤ 0.04—
Febalance—

5120-CR — frequently asked

What is 5120-CR used for?

5120-CR is typically used for gears, pins and shafts. In short: carburizing Cr-Mn bar.

What is the yield strength of 5120-CR?

5120-CR has a typical yield strength of 400 MPa (58 ksi) and a tensile strength of 520 MPa (75.4 ksi) — weaker than 60% of steel grades. Strength varies by condition: see the 7 listed tempers.

Is 5120-CR easy to machine?

Reasonably — machinability is rated good (65/100, better than 93% of steel grades). Machines well in annealed/normalized state (~65% of 1212); rough-machine before carburizing and leave grinding stock for post-hardening finishing.

Can 5120-CR be welded?

Yes — weldability is rated good (58/100). Weldable with low-hydrogen consumables at ~150–250 °C preheat; avoid welding carburized surfaces and stress-relieve afterwards.

What surface finishes work on 5120-CR?

No anodizing; protect with oil, phosphate, black oxide or zinc/nickel plating — bake after plating to avoid hydrogen embrittlement in hardened parts.

Can 5120-CR be formed, bent or molded?

Good cold formability when annealed — used for cold-headed and stamped blanks; hot forge 1150–850 °C then normalize.

What is the maximum service temperature of 5120-CR?

5120-CR is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 5120-HR and 5120-CD?

HR is the default condition — standard stock form for bar and billet destined for forging, machining and subsequent carburizing. CD: choose for close-tolerance, bright-finish bar with higher yield strength and better surface for turned parts. Yield strength is 295 MPa in HR versus 480 MPa in CD.

Can FabDigit make parts in 5120-CR?

Yes — 5120-CR is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. SAE J404 — Chemical Compositions of SAE Alloy Steels — SAE International (2021)
  2. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought — ASTM (2020)
  3. GB/T 3077 (20Cr) — SAC (2015)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol.4A — Steel Heat Treating Fundamentals and Processes — ASM International (2013)
  6. Machinery's Handbook, 31st ed. — Industrial Press (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.