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Steel 15B21 vs 5120

Steel · grade comparison

Steel 15B21 and 5120 are both steel grades, both case hardening steel. 5120 is the stronger of the two: yield strength 295 MPa (42.8 ksi) against 280 MPa (40.6 ksi) for 15B21, about 5% more. In exchange, 15B21 is the more ductile: elongation 28% versus 25% for 5120, and 5120 is harder (145 HB vs 131 HB). 15B21 runs hotter in service (400°C vs 350°C continuous) and 15B21 conducts electricity better (10 % IACS vs 7.8 % IACS). On the shop floor, 15B21 welds better (excellent vs good).

15B21Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

5120Choose it when strength drives the design.

15B21 vs 5120: properties

15B215120

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

450 MPa65.3 ksi
470 MPa68.2 ksi

Yield Strength (0.2% offset)

280 MPa40.6 ksi
295 MPa42.8 ksi

Elongation at Break

28%
25%

Fatigue Strength (Endurance Limit)

205 MPa29.7 ksi
235 MPa34.1 ksi

Hardness, Brinell

131 HB
145 HB

Hardness, Rockwell B

72 HRB
78 HRB

Compressive Strength

—
295 MPa42.8 ksi

Fracture Toughness (K_IC)

—
90 MPa·√m81.9 ksi·√in

Hardness, Vickers

—
152 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 55% · Shear Strength 300 MPa43.5 ksi · Charpy V-Notch Impact (RT) 60 J44.3 ft·lbf

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,420°C2,588 °F

Liquidus Temperature

1,515°C2,759 °F
1,500°C2,732 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

51 W/m·K29.5 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
11.9 µm/m·K6.6 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
350°C662 °F

Min Service Temperature

-20°C-4 °F
-30°C-22 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 270 J/g116 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
7.8 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

10 / 100
12 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
62 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
65%

Weldability

85 / 100
60 / 100

Formability (cold)

78 / 100
58 / 100

Brazeability / Solderability

75 / 100
70 / 100

Same in both: Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2 kg CO₂/kg
1.9 kg CO₂/kg

Embodied Water

30 L/kg3.6 gal/lb
45 L/kg5.4 gal/lb

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

57 kN·m/kg
60 kN·m/kg

Modulus of Resilience

191 kJ/m³
212 kJ/m³

Thermal Diffusivity

13.8 mm²/s
12.5 mm²/s

Thermal Shock Resistance Index

10
9

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale512015B21

Manufacturing and finishing

Capability15B215120
Default conditionHRHR
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

15B21 vs 5120 — frequently asked

Is 5120 stronger than 15B21?

Yes. 5120 has a typical yield strength of 295 MPa (42.8 ksi) against 280 MPa (40.6 ksi) for 15B21 — about 5% more. Tensile strength is 470 MPa (68.2 ksi) vs 450 MPa (65.3 ksi).

Which is cheaper, 15B21 or 5120?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 15B21 or 5120?

5120, by a small margin. Both rate good for machinability — 62/100 against 55/100 for 15B21; for welding the order is 15B21 first (excellent, 85/100) then 5120 (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 15B21 and 5120 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.