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Precious Metal 90Ag-10Ni-H04

Supply condition

ASTM B427

H04 = full hard

Maximum standard cold-worked strength for wear-resistant contact rivets and sliding contacts; very limited bending.

High cost $$$$

Values for the H04 condition

Other 90Ag-10Ni tempers and conditions

90Ag-10Ni is listed in 5 conditions; see the grade overview at 90Ag-10Ni.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ODefault
Annealed
Default stock condition for stamped rivets, buttons and clad strip where maximum ductility and lowest resistivity are wanted.752353050 HB86 % IACS
Quarter hard
Light cold work for stamped contact tips that need a little more stiffness while still bending or riveting without cracking.2002751267 HB85 % IACS
Half hard
Balanced strength/ductility temper for progressive-die contact parts and profiled strip.265310645 HRB85 % IACS
H04This page
Full hard
Maximum standard cold-worked strength for wear-resistant contact rivets and sliding contacts; very limited bending.320355357 HRB84 % IACS
Spring hard
Spring-hard strip/wire for self-sprung contact blades and moving contact arms that must supply their own contact force.4204802118 HB85 % IACS

What is 90Ag-10Ni-H04?

90Ag-10Ni-H04 is 90Ag-10Ni supplied in the H04 condition — maximum standard cold-worked strength for wear-resistant contact rivets and sliding contacts; very limited bending. 90Ag-10Ni-H04 has a yield strength of 320 MPa (46.4 ksi) and a tensile strength of 355 MPa (51.5 ksi) — stronger than 93% of precious metal grades. Elongation at break is 3% and the elastic modulus is 88 GPa (12.8 Msi). 90Ag-10Ni-H04 has a density of 10.3 g/cm³ (0.372 lb/in³), lighter than 54% of precious metal grades. It melts at 960°C (1,760 °F). O is the default condition FabDigit quotes; H04 is available on request or by drawing note.

Advantages

  • Easy to machine — 60/100, better than 97% of precious metal grades
  • High strength — 320 MPa (46.4 ksi), better than 93% of precious metal grades
  • High electrical conductivity — 84 % IACS, better than 87% of precious metal grades
  • Conducts heat well — 330 W/m·K (190.7 BTU/hr·ft·°F), better than 84% of precious metal grades

Limitations

  • Limited service temperature — 180°C (356 °F), worse than 100% of precious metal grades
  • Limited ductility — 3%, worse than 95% of precious metal grades
  • Limited formability — 40/100, worse than 91% of precious metal grades

90Ag-10Ni-H04 properties

Typical room-temperature values for 90Ag-10Ni-H04; 13 are specific to this condition. Other listed values are 90Ag-10Ni reference data and may not represent this condition. Bars are the position among precious metal grades.

Physical3

90Ag-10Ni-H04 has a density of 10.3 g/cm³ (0.372 lb/in³), lighter than 54% of precious metal grades. It melts at 960°C (1,760 °F).

Density10.3 g/cm³0.37 lb/in³
Melting Point (Solidus)960°C1,760 °F
Liquidus Temperature962°C1,764 °F

Mechanical12

90Ag-10Ni-H04 has a yield strength of 320 MPa (46.4 ksi) and a tensile strength of 355 MPa (51.5 ksi) — stronger than 93% of precious metal grades. Elongation at break is 3% and the elastic modulus is 88 GPa (12.8 Msi).

Elastic (Young's) Modulus88 GPa12.8 Msi
Shear Modulus33 GPa4.8 Msi
Bulk Modulus108 GPa15.7 Msi
Poisson's Ratio0.37
Tensile Strength (Ultimate)355 MPa51.5 ksi
Yield Strength (0.2% offset)320 MPa46.4 ksi
Elongation at Break3%
Reduction in Area60%
Shear Strength230 MPa33.4 ksi
Fatigue Strength (Endurance Limit)140 MPa20.3 ksi
Hardness, Brinell50 HB
Hardness, Vickers100 HV

Thermal6

90Ag-10Ni-H04 is rated for continuous service to 180°C (356 °F). It conducts heat at 330 W/m·K (190.7 BTU/hr·ft·°F), better than 84% of precious metal grades. Thermal expansion is 19 µm/m·K (10.6 µin/in·°F).

Thermal Conductivity330 W/m·K191 BTU/hr·ft·°F
Specific Heat Capacity252 J/kg·K0.06 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)19 µm/m·K10.6 µin/in·°F
Latent Heat of Fusion100 J/g43 BTU/lb
Max Service Temperature (continuous)180°C356 °F
Min Service Temperature-200°C-328 °F

Electrical3

90Ag-10Ni-H04 conducts electricity at 84 % IACS, better than 87% of precious metal grades.

Electrical Conductivity84 % IACS
Electrical Resistivity2.05×10⁻⁸ Ω·m0.807 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is excellent (85/100), better than 61% of precious metal grades.

Galvanic Potential (seawater, vs SCE)0.05 V
Corrosion ResistanceExcellent85/100
Chemical Resistance SummaryResistant to water, alkalis and most industrial atmospheres; tarnishes (Ag2S) in sulphur-bearing air; attacked by nitric acid, hot concentrated sulphuric acid, halogens and ammonia/cyanide solutions.

Sustainability3

Producing a kilogram of 90Ag-10Ni-H04 takes about 1,400 MJ of energy and emits 130 kg of CO₂ — less than 57% of precious metal grades. Typical recycled content is 50%.

Embodied Energy (primary production)1,400 MJ/kg601,892 BTU/lb
Embodied Carbon (primary production)130 kg CO₂/kg
Typical Recycled Content50%

Manufacturability7

90Ag-10Ni-H04's machinability is good (60/100, better than 97% of precious metal grades); weldability fair (45/100); formability fair (40/100).

MachinabilityGood60/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityFair45/100
Formability (cold)Fair40/100
CastabilityPoor20/100
Brazeability / SolderabilityExcellent95/100
PolishabilityExcellent85/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 90Ag-10Ni-H04

Is 90Ag-10Ni easy to machine?

Machines like fine silver — gummy with strong built-up edge; use sharp polished-flute carbide tools, high speed, light feed and generous coolant, and collect all swarf for refining.

Can 90Ag-10Ni be welded?

Not fusion welded; contact tips are resistance/projection welded or brazed with Ag-Cu-Zn or Ag-Cu-P fillers onto Cu or brass carriers, or supplied as Ag-Ni/Ag clad strip.

Can 90Ag-10Ni be formed, bent or molded?

Made by powder metallurgy (press-sinter-extrude) or internal-oxidation-free co-extrusion, then drawn/rolled; annealed material stamps, deep draws and cold-heads well, hard tempers need generous bend radii and interstage anneals around 550–650 °C.

What surface finishes work on 90Ag-10Ni?

No anodizing; usually used bare or with a thin Ag or Au flash on the mating face, and lightly polished/burnished — protect finished contacts from sulphur atmospheres to avoid tarnish.

90Ag-10Ni chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Nifinely dispersed, insoluble in Ag9 – 1110
Other, totalimpurities (Cu, Fe, Pb, Bi) per contact-material specs≤ 0.150.05
Ag≥ 89.5 % typical, balancebalance—

90Ag-10Ni-H04 — frequently asked

What is 90Ag-10Ni-H04 used for?

90Ag-10Ni-H04 is typically used for low-voltage switches, relays and thermostats. In short: highest conductivity Ag-Ni grade; lowest contact resistance in family; most formable Ag-Ni.

What is the yield strength of 90Ag-10Ni-H04?

90Ag-10Ni-H04 has a typical yield strength of 320 MPa (46.4 ksi) and a tensile strength of 355 MPa (51.5 ksi) — stronger than 93% of precious metal grades. Strength varies by condition: see the 5 listed tempers.

Is 90Ag-10Ni-H04 easy to machine?

Reasonably — machinability is rated good (60/100, better than 97% of precious metal grades). Machines like fine silver — gummy with strong built-up edge; use sharp polished-flute carbide tools, high speed, light feed and generous coolant, and collect all swarf for refining.

Can 90Ag-10Ni-H04 be welded?

With care — weldability is rated fair (45/100). Not fusion welded; contact tips are resistance/projection welded or brazed with Ag-Cu-Zn or Ag-Cu-P fillers onto Cu or brass carriers, or supplied as Ag-Ni/Ag clad strip.

What surface finishes work on 90Ag-10Ni-H04?

No anodizing; usually used bare or with a thin Ag or Au flash on the mating face, and lightly polished/burnished — protect finished contacts from sulphur atmospheres to avoid tarnish.

Can 90Ag-10Ni-H04 be formed, bent or molded?

Made by powder metallurgy (press-sinter-extrude) or internal-oxidation-free co-extrusion, then drawn/rolled; annealed material stamps, deep draws and cold-heads well, hard tempers need generous bend radii and interstage anneals around 550–650 °C.

What is the maximum service temperature of 90Ag-10Ni-H04?

90Ag-10Ni-H04 is rated for continuous use to about 180°C (356 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 90Ag-10Ni-O and 90Ag-10Ni-H08?

O is the default condition — default stock condition for stamped rivets, buttons and clad strip where maximum ductility and lowest resistivity are wanted. H08: spring-hard strip/wire for self-sprung contact blades and moving contact arms that must supply their own contact force. Yield strength is 75 MPa in O versus 420 MPa in H08.

Sources

  1. ASTM B427 — Silver-Nickel Electrical Contact Material — ASTM International (2020)
  2. Doduco Data Book of Electrical Contacts — Doduco / Stefan Hesse (2012)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)
  5. Silver-nickel contact material technical data (AgNi10) — electrical contact material producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.