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Precious Metal 85Ag-15Ni-H04

Supply condition

ASTM B427

H04 = full hard

Maximum as-rolled hardness for wear-resistant sliding contacts and flat-blade parts that are only lightly formed.

High cost $$$$

Values for the H04 condition

Other 85Ag-15Ni tempers and conditions

85Ag-15Ni is listed in 5 conditions; see the grade overview at 85Ag-15Ni.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ODefault
Annealed
Standard stock condition for contact rivets, buttons and strip that must be headed, coined or clad-bonded.952302557 HB78 % IACS
Quarter hard
Choose when a slightly stiffer strip is needed but rivet heading or deep coining is still required.1902701371 HB77 % IACS
Half hard
Compromise temper for stamped contact blades that need moderate stiffness plus some bend capability.250305783 HB77 % IACS
H04This page
Full hard
Maximum as-rolled hardness for wear-resistant sliding contacts and flat-blade parts that are only lightly formed.315350395 HB76 % IACS
Spring hard
Highest strength condition for self-sprung contact fingers and wire forms where elastic deflection carries the contact force.3804202115 HB75 % IACS

What is 85Ag-15Ni-H04?

85Ag-15Ni-H04 is 85Ag-15Ni supplied in the H04 condition — maximum as-rolled hardness for wear-resistant sliding contacts and flat-blade parts that are only lightly formed. 85Ag-15Ni-H04 has a yield strength of 315 MPa (45.7 ksi) and a tensile strength of 350 MPa (50.8 ksi) — stronger than 93% of precious metal grades. Elongation at break is 3% and the elastic modulus is 100 GPa (14.5 Msi). 85Ag-15Ni-H04 has a density of 10.1 g/cm³ (0.365 lb/in³), lighter than 61% of precious metal grades. It melts at 961°C (1,762 °F). O is the default condition FabDigit quotes; H04 is available on request or by drawing note.

Advantages

  • High strength — 315 MPa (45.7 ksi), better than 93% of precious metal grades
  • High electrical conductivity — 76 % IACS, better than 78% of precious metal grades
  • Conducts heat well — 318 W/m·K (183.7 BTU/hr·ft·°F), better than 76% of precious metal grades

Limitations

  • Limited service temperature — 180°C (356 °F), worse than 100% of precious metal grades
  • Limited ductility — 3%, worse than 95% of precious metal grades
  • Limited formability — 40/100, worse than 91% of precious metal grades

85Ag-15Ni-H04 properties

Typical room-temperature values for 85Ag-15Ni-H04; 13 are specific to this condition. Other listed values are 85Ag-15Ni reference data and may not represent this condition. Bars are the position among precious metal grades.

Physical3

85Ag-15Ni-H04 has a density of 10.1 g/cm³ (0.365 lb/in³), lighter than 61% of precious metal grades. It melts at 961°C (1,762 °F).

Density10.1 g/cm³0.36 lb/in³
Melting Point (Solidus)961°C1,762 °F
Liquidus Temperature1,455°C2,651 °F

Mechanical11

85Ag-15Ni-H04 has a yield strength of 315 MPa (45.7 ksi) and a tensile strength of 350 MPa (50.8 ksi) — stronger than 93% of precious metal grades. Elongation at break is 3% and the elastic modulus is 100 GPa (14.5 Msi).

Elastic (Young's) Modulus100 GPa14.5 Msi
Shear Modulus37 GPa5.4 Msi
Bulk Modulus118 GPa17.1 Msi
Poisson's Ratio0.36
Tensile Strength (Ultimate)350 MPa50.8 ksi
Yield Strength (0.2% offset)315 MPa45.7 ksi
Elongation at Break3%
Shear Strength225 MPa32.6 ksi
Fatigue Strength (Endurance Limit)150 MPa21.8 ksi
Hardness, Brinell95 HB
Hardness, Vickers100 HV

Thermal6

85Ag-15Ni-H04 is rated for continuous service to 180°C (356 °F). It conducts heat at 318 W/m·K (183.7 BTU/hr·ft·°F), better than 76% of precious metal grades. Thermal expansion is 18.5 µm/m·K (10.3 µin/in·°F).

Thermal Conductivity318 W/m·K184 BTU/hr·ft·°F
Specific Heat Capacity265 J/kg·K0.06 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)18.5 µm/m·K10.3 µin/in·°F
Latent Heat of Fusion118 J/g50.7 BTU/lb
Max Service Temperature (continuous)180°C356 °F
Min Service Temperature-200°C-328 °F

Electrical3

85Ag-15Ni-H04 conducts electricity at 76 % IACS, better than 78% of precious metal grades.

Electrical Conductivity76 % IACS
Electrical Resistivity2.27×10⁻⁸ Ω·m0.894 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is very good (82/100), better than 53% of precious metal grades.

Galvanic Potential (seawater, vs SCE)0 V
Corrosion ResistanceVery good82/100
Chemical Resistance SummaryResists water, alkalis and most organic media; attacked by nitric acid, hot concentrated sulphuric acid, halogens and cyanides; the silver surface forms Ag₂S tarnish in sulphur-bearing air, the Ni phase can oxidise slowly above ~300 °C.

Sustainability4

Producing a kilogram of 85Ag-15Ni-H04 takes about 1,300 MJ of energy and emits 110 kg of CO₂ — less than 61% of precious metal grades. Typical recycled content is 50%.

Embodied Energy (primary production)1,300 MJ/kg558,900 BTU/lb
Embodied Carbon (primary production)110 kg CO₂/kg
Embodied Water2,500 L/kg300 gal/lb
Typical Recycled Content50%

Manufacturability8

85Ag-15Ni-H04's machinability is fair (50/100, better than 74% of precious metal grades); weldability good (55/100); formability fair (40/100).

MachinabilityFair50/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityGood55/100
Formability (cold)Fair40/100
CastabilityNot recommended10/100
Brazeability / SolderabilityExcellent90/100
PolishabilityVery good82/100
Anodizing Responsen/a — not an anodisable metal; surfaces are used bare, hard-silver plated or Au flashed for low-level signal contacts

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 85Ag-15Ni-H04

Is 85Ag-15Ni easy to machine?

Machinable but gummy — use sharp, high-rake carbide or HSS tooling, high speed, light feed and generous coolant; collect all chips for silver reclaim.

Can 85Ag-15Ni be welded?

Not fusion-welded as a bulk alloy; contacts are resistance-, laser- or ultrasonically welded, or silver-brazed/clad to Cu, CuZn or steel carriers.

Can 85Ag-15Ni be formed, bent or molded?

Produced by powder metallurgy (press–sinter–extrude) then rolled/drawn; anneal at ~600–700 °C in reducing or inert atmosphere between heavy cold-work steps for rivet heading and profile rolling.

What surface finishes work on 85Ag-15Ni?

Used bare or lightly polished; hard-silver, Ni-barrier or thin Au flash is applied for dry-circuit/signal contacts and anti-tarnish protection; no anodising.

85Ag-15Ni chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Nifinely dispersed metallic Ni phase (PM or internally dispersed)14 – 1615
Other (total impurities)Cu, Fe, Pb, Bi etc. per contact-material spec≤ 0.15—
Agmatrix; Ag + Ni ≥ 99.85 %balance—

85Ag-15Ni-H04 — frequently asked

What is 85Ag-15Ni-H04 used for?

85Ag-15Ni-H04 is typically used for motor control switches, appliance relays and automotive relays. In short: balanced Ag-Ni workhorse; cadmium-free relay contact; higher service temperature than 90Ag-10Ni.

What is the yield strength of 85Ag-15Ni-H04?

85Ag-15Ni-H04 has a typical yield strength of 315 MPa (45.7 ksi) and a tensile strength of 350 MPa (50.8 ksi) — stronger than 93% of precious metal grades. Strength varies by condition: see the 5 listed tempers.

Is 85Ag-15Ni-H04 easy to machine?

Reasonably — machinability is rated fair (50/100, better than 74% of precious metal grades). Machinable but gummy — use sharp, high-rake carbide or HSS tooling, high speed, light feed and generous coolant; collect all chips for silver reclaim.

Can 85Ag-15Ni-H04 be welded?

Yes — weldability is rated good (55/100). Not fusion-welded as a bulk alloy; contacts are resistance-, laser- or ultrasonically welded, or silver-brazed/clad to Cu, CuZn or steel carriers.

What surface finishes work on 85Ag-15Ni-H04?

Used bare or lightly polished; hard-silver, Ni-barrier or thin Au flash is applied for dry-circuit/signal contacts and anti-tarnish protection; no anodising.

Can 85Ag-15Ni-H04 be formed, bent or molded?

Produced by powder metallurgy (press–sinter–extrude) then rolled/drawn; anneal at ~600–700 °C in reducing or inert atmosphere between heavy cold-work steps for rivet heading and profile rolling.

What is the maximum service temperature of 85Ag-15Ni-H04?

85Ag-15Ni-H04 is rated for continuous use to about 180°C (356 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 85Ag-15Ni-O and 85Ag-15Ni-H08?

O is the default condition — standard stock condition for contact rivets, buttons and strip that must be headed, coined or clad-bonded. H08: highest strength condition for self-sprung contact fingers and wire forms where elastic deflection carries the contact force. Yield strength is 95 MPa in O versus 380 MPa in H08.

Sources

  1. ASTM B693 — Silver-Nickel Electrical Contact Material — ASTM International (2017)
  2. Electrical contact materials — AgNi series data — Doduco / Metalor Technologies (2021)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (Electrical Contact Materials) — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.