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Copper Alloy C11100-OS050

Temper

UNS C11100

OS050 = annealed to 0.050 mm grain size

Coarser-grain annealed strip for deep drawing and severe stretch forming.

High cost $$$$

Values for the OS050 condition

Other C11100 tempers and conditions

C11100 is listed in 11 conditions; see the grade overview at C11100.

Compare all 11 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Soft annealed
Maximum ductility and conductivity; for tight bending, winding, riveting and formed contacts.702304545 HB100 % IACS
OS050This page
Annealed to 0.050 mm grain size
Coarser-grain annealed strip for deep drawing and severe stretch forming.702254843 HB100 % IACS
Annealed to 0.025 mm grain size
Fine-grain annealed strip for shallow forming with a smooth surface after bending.852354248 HB100 % IACS
Light drawn / light cold worked
Slight cold work to straighten and stiffen wire while keeping high elongation.1802703060 HB99 % IACS
1/8 hard
Minimal cold work for handling stiffness with still-good bending ability.1952503062 HB99 % IACS
Quarter hard
Balanced strip temper for stamped terminals and lightly formed conductors.2202752570 HB98 % IACS
Half hard
Common strip/bar temper where moderate strength plus some bending is needed.2503001482 HB98 % IACS
H04Default
Full hard
Standard stocked condition: hard-drawn anneal-resistant copper wire and rod for windings, leads and commutator parts.3404003100 HB97 % IACS
Extra hard
Higher cold work for springy strip and stiff conductor sections.3453654105 HB97 % IACS
Spring hard
Spring-temper strip/wire for contact fingers and clips needing resilience with high conductivity.3553803110 HB97 % IACS
Extra spring hard
Maximum cold-worked strength available in this copper; formability is minimal.3703952115 HB97 % IACS

What is C11100-OS050?

C11100-OS050 is C11100 in the OS050 temper — coarser-grain annealed strip for deep drawing and severe stretch forming. C11100-OS050 has a yield strength of 70 MPa (10.2 ksi) and a tensile strength of 225 MPa (32.6 ksi) — weaker than 93% of copper alloy grades. Elongation at break is 48% and the elastic modulus is 117 GPa (17 Msi). C11100-OS050 has a density of 8.94 g/cm³ (0.323 lb/in³), heavier than 90% of copper alloy grades. It melts at 1,065°C (1,949 °F). H04 is the default condition FabDigit quotes; OS050 is available on request or by drawing note.

Advantages

  • Conducts heat well — 391 W/m·K (225.9 BTU/hr·ft·°F), better than 98% of copper alloy grades
  • Ductile — tolerates forming and impact — 48%, better than 97% of copper alloy grades
  • High electrical conductivity — 100 % IACS, better than 96% of copper alloy grades
  • Forms and bends easily — 95/100, better than 94% of copper alloy grades

Limitations

  • Difficult to machine — 20/100, worse than 98% of copper alloy grades
  • Low strength — 70 MPa (10.2 ksi), worse than 93% of copper alloy grades

C11100-OS050 properties

Typical room-temperature values for C11100-OS050; 19 are specific to this condition. Other listed values are C11100 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C11100-OS050 has a density of 8.94 g/cm³ (0.323 lb/in³), heavier than 90% of copper alloy grades. It melts at 1,065°C (1,949 °F).

Density8.94 g/cm³0.32 lb/in³
Melting Point (Solidus)1,065°C1,949 °F
Liquidus Temperature1,083°C1,981 °F

Mechanical12

C11100-OS050 has a yield strength of 70 MPa (10.2 ksi) and a tensile strength of 225 MPa (32.6 ksi) — weaker than 93% of copper alloy grades. Elongation at break is 48% and the elastic modulus is 117 GPa (17 Msi).

Elastic (Young's) Modulus117 GPa17 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus140 GPa20.3 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)225 MPa32.6 ksi
Yield Strength (0.2% offset)70 MPa10.2 ksi
Elongation at Break48%
Shear Strength145 MPa21 ksi
Fatigue Strength (Endurance Limit)73 MPa10.6 ksi
Charpy V-Notch Impact (RT)65 J47.9 ft·lbf
Hardness, Brinell43 HB
Hardness, Rockwell B42 HRB

Thermal6

C11100-OS050 is rated for continuous service to 250°C (482 °F). It conducts heat at 391 W/m·K (225.9 BTU/hr·ft·°F), better than 98% of copper alloy grades. Thermal expansion is 17.7 µm/m·K (9.83 µin/in·°F).

Thermal Conductivity391 W/m·K226 BTU/hr·ft·°F
Specific Heat Capacity385 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17.7 µm/m·K9.8 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-250°C-418 °F

Electrical3

C11100-OS050 conducts electricity at 100 % IACS, better than 96% of copper alloy grades.

Electrical Conductivity100 % IACS
Electrical Resistivity1.72×10⁻⁸ Ω·m0.679 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (60/100), worse than 68% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.22 V
Corrosion ResistanceGood60/100
Chemical Resistance SummaryGood in fresh/sea water, neutral salts, most non-oxidizing acids and organics; attacked by ammonia and amines (SCC risk), oxidizing acids (HNO₃), sulfides and moist chlorine; will hydrogen-embrittle if heated in reducing (H₂) atmospheres because of its residual oxygen.

Sustainability4

Producing a kilogram of C11100-OS050 takes about 57 MJ of energy and emits 3.5 kg of CO₂ — less than 52% of copper alloy grades. Typical recycled content is 25%.

Embodied Energy (primary production)57 MJ/kg24,506 BTU/lb
Embodied Carbon (primary production)3.5 kg CO₂/kg
Embodied Water150 L/kg18 gal/lb
Typical Recycled Content25%

Manufacturability8

C11100-OS050's machinability is poor (20/100, worse than 98% of copper alloy grades); weldability poor (30/100); formability excellent (95/100).

MachinabilityPoor20/100
Machinability Rating (AISI 1212 = 100 %)15%
WeldabilityPoor30/100
Formability (cold)Excellent95/100
CastabilityPoor30/100
Brazeability / SolderabilityExcellent95/100
PolishabilityVery good80/100
Anodizing Responsen/a — copper is not anodized; use tin/silver/nickel plating, lacquer or chemical patination

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C11100-OS050

Is C11100 easy to machine?

Gummy with long chips — use sharp positive-rake tools, high speed, generous coolant and light finishing passes; rating only ~20% of AISI 1212.

Can C11100 be welded?

Oxygen-bearing copper: avoid fusion welding where possible (porosity and hydrogen embrittlement); prefer brazing, soldering or resistance/ultrasonic joining, and never anneal in hydrogen-rich atmospheres.

Can C11100 be formed, bent or molded?

Excellent cold formability in O60/OS tempers (deep drawing, coining, tight bends); in H04 and above allow only gentle bends or interanneal — note that the Cd addition needs a higher annealing temperature (~350–450 °C) than plain ETP.

What surface finishes work on C11100?

Solders and plates readily (Sn, Ag, Ni); polishes to a bright finish but tarnishes, so lacquer, tin-plate or patinate for service.

C11100 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cdanneal-resisting addition0.010.01
Otypical residual oxygen of tough-pitch copper, 0.02–0.05 wt%≈ 0.030.03
CuCu + Ag, minimum; oxygen-bearing (tough pitch)≥ 99.9 (balance)—

C11100-OS050 — frequently asked

What is C11100-OS050 used for?

C11100-OS050 is typically used for magnet wire, commutator segments and high-temperature electrical conductors. In short: softening-resistant tough pitch copper; magnet-wire and commutator grade; higher anneal than C11000.

What is the yield strength of C11100-OS050?

C11100-OS050 has a typical yield strength of 70 MPa (10.2 ksi) and a tensile strength of 225 MPa (32.6 ksi) — weaker than 93% of copper alloy grades. Strength varies by condition: see the 11 listed tempers.

Is C11100-OS050 easy to machine?

Not especially — machinability is rated poor (20/100, worse than 98% of copper alloy grades). Gummy with long chips — use sharp positive-rake tools, high speed, generous coolant and light finishing passes; rating only ~20% of AISI 1212.

Can C11100-OS050 be welded?

Not readily — weldability is rated poor (30/100). Oxygen-bearing copper: avoid fusion welding where possible (porosity and hydrogen embrittlement); prefer brazing, soldering or resistance/ultrasonic joining, and never anneal in hydrogen-rich atmospheres.

What surface finishes work on C11100-OS050?

Solders and plates readily (Sn, Ag, Ni); polishes to a bright finish but tarnishes, so lacquer, tin-plate or patinate for service.

Can C11100-OS050 be formed, bent or molded?

Excellent cold formability in O60/OS tempers (deep drawing, coining, tight bends); in H04 and above allow only gentle bends or interanneal — note that the Cd addition needs a higher annealing temperature (~350–450 °C) than plain ETP.

What is the maximum service temperature of C11100-OS050?

C11100-OS050 is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C11100-H04 and C11100-O60?

H04 is the default condition — standard stocked condition: hard-drawn anneal-resistant copper wire and rod for windings, leads and commutator parts. O60: maximum ductility and conductivity; for tight bending, winding, riveting and formed contacts. Yield strength is 340 MPa in H04 versus 70 MPa in O60.

Sources

  1. CDA Alloy Datasheet C11100 (anneal-resistant electrolytic tough pitch copper) — Copper Development Association (2023)
  2. ASM Handbook Vol.2: Properties and Selection — Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  3. ASTM B1 — Standard Specification for Hard-Drawn Copper Wire — ASTM International (2021)
  4. ASTM B601 — Temper Designations for Copper and Copper Alloys — ASTM International (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.