FabDigitFabDigit

Steel E90C-K3 AW-C1

Finish state

AW-C1 = as-welded, 100 % CO₂ shielding

Choose 100 % CO₂ shielding to lower cost when slightly reduced alloy recovery is acceptable; as-welded strength falls to 580 MPa yield and low-temperature impact values drop.

Standard cost $$

Values for the AW-C1 condition

Other E90C-K3 tempers and conditions

E90C-K3 is listed in 3 conditions; see the grade overview at E90C-K3.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Post-weld heat treated
Apply post-weld stress relief at 605–620 °C for 1 h on thick-wall joints needing dimensional stability and toughness; check that the softened 545 MPa yield still meets the 90 ksi class.5456402514 HRC8.2 % IACS
AW-C1This page
As-welded, 100 % CO₂ shielding
Choose 100 % CO₂ shielding to lower cost when slightly reduced alloy recovery is acceptable; as-welded strength falls to 580 MPa yield and low-temperature impact values drop.5806602118 HRC8 % IACS
AWDefault
As-welded deposit
Use the as-welded, M21 mixed-gas all-weld-metal condition tested to AWS A5.28 as the standard supply and acceptance state for most high-strength steel structural welds.6106902220 HRC—

What is E90C-K3 AW-C1?

E90C-K3 AW-C1 is E90C-K3 supplied in the AW-C1 condition — choose 100 % CO₂ shielding to lower cost when slightly reduced alloy recovery is acceptable; as-welded strength falls to 580 MPa yield and low-temperature impact values drop. E90C-K3 AW-C1 has a yield strength of 580 MPa (84.1 ksi) and a tensile strength of 660 MPa (95.7 ksi) — stronger than 75% of steel grades. Elongation at break is 21% and the elastic modulus is 205 GPa (29.7 Msi). E90C-K3 AW-C1 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,450°C (2,642 °F). AW is the default condition FabDigit quotes; AW-C1 is available on request or by drawing note.

Advantages

  • Readily welded — 80/100, better than 79% of steel grades
  • High strength — 580 MPa (84.1 ksi), better than 75% of steel grades

E90C-K3 AW-C1 properties

Typical room-temperature values for E90C-K3 AW-C1; 23 are specific to this condition. Other listed values are E90C-K3 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

E90C-K3 AW-C1 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,450°C (2,642 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,450°C2,642 °F
Liquidus Temperature1,505°C2,741 °F

Mechanical15

E90C-K3 AW-C1 has a yield strength of 580 MPa (84.1 ksi) and a tensile strength of 660 MPa (95.7 ksi) — stronger than 75% of steel grades. Elongation at break is 21% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)660 MPa95.7 ksi
Yield Strength (0.2% offset)580 MPa84.1 ksi
Elongation at Break21%
Reduction in Area57%
Shear Strength400 MPa58 ksi
Fatigue Strength (Endurance Limit)265 MPa38.4 ksi
Fracture Toughness (K_IC)100 MPa·√m91 ksi·√in
Charpy V-Notch Impact (RT)90 J66.4 ft·lbf
Hardness, Brinell210 HB
Hardness, Rockwell C18 HRC
Hardness, Vickers220 HV

Thermal6

E90C-K3 AW-C1 is rated for continuous service to 400°C (752 °F). It conducts heat at 38 W/m·K (22 BTU/hr·ft·°F), worse than 69% of steel grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity38 W/m·K22 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-50°C-58 °F

Electrical3

E90C-K3 AW-C1 conducts electricity at 8 % IACS, better than 55% of steel grades.

Electrical Conductivity8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (15/100), better than 75% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistancePoor15/100
Chemical Resistance Summary—

Sustainability4

Producing a kilogram of E90C-K3 AW-C1 takes about 32 MJ of energy and emits 2.4 kg of CO₂ — more than 70% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)32 MJ/kg13,758 BTU/lb
Embodied Carbon (primary production)2.4 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability7

E90C-K3 AW-C1's machinability is fair (42/100, worse than 73% of steel grades); weldability very good (80/100); formability fair (35/100).

MachinabilityFair42/100
Machinability Rating (AISI 1212 = 100 %)47%
WeldabilityVery good80/100
Formability (cold)Fair35/100
Brazeability / SolderabilityGood55/100
PolishabilityGood55/100
Anodizing Response—

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with E90C-K3 AW-C1

Is E90C-K3 easy to machine?

As-welded deposit is about 200–230 HB and cuts with coated carbide tooling; set cutting speeds as for quenched-and-tempered 4140. Machinability improves slightly after PWHT.

Can E90C-K3 be welded?

GMAW with metal-cored wire under M21 shielding (75–80 % Ar + CO₂) or straight CO₂, spray or pulsed transfer. On Q&T high-strength steel preheat 100–150 °C according to base-metal carbon equivalent, keep interpass ≤250 °C and control heat input to 1.0–2.5 kJ/mm to balance strength and toughness.

Can E90C-K3 be formed, bent or molded?

No forming step applies to a filler metal; feedability is good and deposition rate is higher than solid wire, which suits semi-automatic and robotic welding and multi-pass thick-plate grooves.

What surface finishes work on E90C-K3?

Remove silicon islands and grind the weld. Finished assemblies must be painted, thermal-sprayed with zinc or plated for corrosion protection; anodizing is not possible.

E90C-K3 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CAWS A5.28 K3 class≤ 0.150.07
Mn0.75 – 2.251.5
Si≤ 0.80.45
P≤ 0.030.01
S≤ 0.030.01
Ni1.25 – 2.61.9
Cr≤ 0.150.05
Mo0.25 – 0.650.45
V≤ 0.050.01
Cuincludes copper coating≤ 0.350.1
Febalance—

E90C-K3 AW-C1 — frequently asked

What is E90C-K3 AW-C1 used for?

E90C-K3 AW-C1 is typically used for high-strength structural steel, offshore platform fabrication, heavy machinery frames and pressure vessel repair. In short: best low-temperature toughness here; ni-Cr-Mo 90 ksi deposit; high deposition cored wire.

What is the yield strength of E90C-K3 AW-C1?

E90C-K3 AW-C1 has a typical yield strength of 580 MPa (84.1 ksi) and a tensile strength of 660 MPa (95.7 ksi) — stronger than 75% of steel grades. Strength varies by condition: see the 3 listed tempers.

Is E90C-K3 AW-C1 easy to machine?

Not especially — machinability is rated fair (42/100, worse than 73% of steel grades). As-welded deposit is about 200–230 HB and cuts with coated carbide tooling; set cutting speeds as for quenched-and-tempered 4140. Machinability improves slightly after PWHT.

Can E90C-K3 AW-C1 be welded?

Yes — weldability is rated very good (80/100). GMAW with metal-cored wire under M21 shielding (75–80 % Ar + CO₂) or straight CO₂, spray or pulsed transfer. On Q&T high-strength steel preheat 100–150 °C according to base-metal carbon equivalent, keep interpass ≤250 °C and control heat input to 1.0–2.5 kJ/mm to balance strength and toughness.

What surface finishes work on E90C-K3 AW-C1?

Remove silicon islands and grind the weld. Finished assemblies must be painted, thermal-sprayed with zinc or plated for corrosion protection; anodizing is not possible.

Can E90C-K3 AW-C1 be formed, bent or molded?

No forming step applies to a filler metal; feedability is good and deposition rate is higher than solid wire, which suits semi-automatic and robotic welding and multi-pass thick-plate grooves.

What is the maximum service temperature of E90C-K3 AW-C1?

E90C-K3 AW-C1 is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between E90C-K3-AW and E90C-K3 PWHT?

AW is the default condition — use the as-welded, M21 mixed-gas all-weld-metal condition tested to AWS A5.28 as the standard supply and acceptance state for most high-strength steel structural welds. PWHT: apply post-weld stress relief at 605–620 °C for 1 h on thick-wall joints needing dimensional stability and toughness; check that the softened 545 MPa yield still meets the 90 ksi class. Yield strength is 610 MPa in AW versus 545 MPa in PWHT.

Sources

  1. AWS A5.28/A5.28M — Low-Alloy Steel Electrodes and Rods for Gas Shielded Arc Welding — American Welding Society (2020)
  2. ASM Handbook Vol.6 — Welding, Brazing and Soldering — ASM International (1993)
  3. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance Alloys — ASM International (1990)
  4. Metal-cored low-alloy wire datasheets (E90C-K3 class) — Lincoln Electric / ESAB / Kobelco (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.