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Steel E80C-Ni3-AW (As-welded deposit)

Heat-treated state · default condition

UNS W23030

Use the as-welded, all-weld-metal condition as delivered for routine low-temperature structural joints where no post-weld heat treatment is specified.

Premium cost $$$

Values for the AW condition

Other E80C-Ni3 tempers and conditions

E80C-Ni3 is listed in 4 conditions; see the grade overview at E80C-Ni3.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Post-weld heat treated
Use these values when ASME requires stress relief near 605 °C for 1 h with furnace cooling on pressure vessels or thick-wall joints; strength falls and elongation rises to 29 %.49059029175 HB—
As welded, 100 % CO₂ shielding
Pick 100 % CO₂ shielding for field work where cost leads and −60 °C class toughness is enough; as-welded strength drops slightly to 500 MPa yield and 605 MPa tensile.50060525188 HB6.2 % IACS
AWDefaultThis page
As-welded deposit
Use the as-welded, all-weld-metal condition as delivered for routine low-temperature structural joints where no post-weld heat treatment is specified.51562026190 HB—
As welded, 75-80%Ar / balance CO₂ shielding
Choose 75–80 % Ar / balance CO₂ shielding when best low-temperature impact values and minimum spatter are required; as welded it gives 530 MPa yield and 630 MPa tensile.53063027195 HB6 % IACS

What is E80C-Ni3-AW?

E80C-Ni3-AW is E80C-Ni3 heat treated to AW — use the as-welded, all-weld-metal condition as delivered for routine low-temperature structural joints where no post-weld heat treatment is specified. E80C-Ni3-AW has a yield strength of 515 MPa (74.7 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 66% of steel grades. Elongation at break is 26% and the elastic modulus is 205 GPa (29.7 Msi). E80C-Ni3-AW has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,440°C (2,624 °F).

Advantages

  • Tough — resists crack growth — 130 MPa·√m (118.3 ksi·√in), better than 89% of steel grades
  • Readily welded — 88/100, better than 87% of steel grades
  • Ductile — tolerates forming and impact — 26%, better than 82% of steel grades

Limitations

  • High embodied carbon — 3 kg CO₂/kg, worse than 91% of steel grades
  • Low electrical conductivity — 6 % IACS, worse than 78% of steel grades

E80C-Ni3-AW properties

Typical room-temperature values for E80C-Ni3-AW; 11 are specific to this condition. Other listed values are E80C-Ni3 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

E80C-Ni3-AW has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,440°C (2,624 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,440°C2,624 °F
Liquidus Temperature1,500°C2,732 °F

Mechanical15

E80C-Ni3-AW has a yield strength of 515 MPa (74.7 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 66% of steel grades. Elongation at break is 26% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)620 MPa89.9 ksi
Yield Strength (0.2% offset)515 MPa74.7 ksi
Elongation at Break26%
Reduction in Area65%
Shear Strength380 MPa55.1 ksi
Fatigue Strength (Endurance Limit)260 MPa37.7 ksi
Fracture Toughness (K_IC)130 MPa·√m118 ksi·√in
Charpy V-Notch Impact (RT)130 J95.9 ft·lbf
Hardness, Brinell190 HB
Hardness, Rockwell B91 HRB
Hardness, Vickers200 HV

Thermal6

E80C-Ni3-AW is rated for continuous service to 400°C (752 °F). It conducts heat at 39 W/m·K (22.5 BTU/hr·ft·°F), worse than 67% of steel grades. Thermal expansion is 11.8 µm/m·K (6.56 µin/in·°F).

Thermal Conductivity39 W/m·K22.5 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.8 µm/m·K6.6 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-73°C-99 °F

Electrical3

E80C-Ni3-AW conducts electricity at 6 % IACS, worse than 78% of steel grades.

Electrical Conductivity6 % IACS
Electrical Resistivity2.9×10⁻⁷ Ω·m11.4 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (13/100), better than 66% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceNot recommended13/100
Chemical Resistance Summary—

Sustainability4

Producing a kilogram of E80C-Ni3-AW takes about 40 MJ of energy and emits 3 kg of CO₂ — more than 91% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)40 MJ/kg17,197 BTU/lb
Embodied Carbon (primary production)3 kg CO₂/kg
Embodied Water75 L/kg9 gal/lb
Typical Recycled Content25%

Manufacturability7

E80C-Ni3-AW's machinability is good (55/100, better than 62% of steel grades); weldability excellent (88/100); formability fair (45/100).

MachinabilityGood55/100
Machinability Rating (AISI 1212 = 100 %)58%
WeldabilityExcellent88/100
Formability (cold)Fair45/100
Brazeability / SolderabilityGood60/100
PolishabilityGood55/100
Anodizing Response—

Common Calculations5

Specific Strength (UTS / density)calculated79 kN·m/kg
Specific Stiffness (E / density)calculated26.1 MN·m/kg
Modulus of Resiliencecalculated647 kJ/m³
Thermal Diffusivitycalculated10.6 mm²/s
Thermal Shock Resistance Indexcalculated10

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with E80C-Ni3-AW

Is E80C-Ni3 easy to machine?

The deposited metal is fine-grained bainite/ferrite at about 190 HB and machines normally with carbide tooling; the post-weld heat treated condition cuts more easily.

Can E80C-Ni3 be welded?

Use M21 or CO₂ shielding, mainly in flat and horizontal positions; hold interpass temperature below 150 °C and heat input at or below 2.0 kJ/mm to preserve low-temperature impact values, and keep the wire in dry storage.

Can E80C-Ni3 be formed, bent or molded?

This is a welding filler with no forming operations; groove design and interpass slag removal directly determine joint toughness.

What surface finishes work on E80C-Ni3?

Welds can be ground flush and painted, or thermally sprayed with aluminium or zinc for corrosion protection; anodizing does not apply, and low-temperature equipment surfaces are usually blast-cleaned and epoxy coated.

E80C-Ni3 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cdeposited metal analysis≤ 0.120.05
Mn≤ 1.250.9
Si≤ 0.80.4
Nikey element for low-temperature toughness2.75 – 3.753.25
Cr≤ 0.150.03
Mo≤ 0.350.02
V≤ 0.050.01
Cucounted when a copper coating is present≤ 0.350.05
P≤ 0.030.01
S≤ 0.030.01
Febalance—

E80C-Ni3-AW — frequently asked

What is E80C-Ni3-AW used for?

E80C-Ni3-AW is typically used for arctic pipeline steel, LNG-adjacent structural steel, cold climate offshore structures and low-temperature storage vessels. In short: best low-temperature toughness in series; 3.25 % Ni deposit; arctic-service filler.

What is the yield strength of E80C-Ni3-AW?

E80C-Ni3-AW has a typical yield strength of 515 MPa (74.7 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 66% of steel grades. Strength varies by condition: see the 4 listed tempers.

Is E80C-Ni3-AW easy to machine?

Reasonably — machinability is rated good (55/100, better than 62% of steel grades). The deposited metal is fine-grained bainite/ferrite at about 190 HB and machines normally with carbide tooling; the post-weld heat treated condition cuts more easily.

Can E80C-Ni3-AW be welded?

Yes — weldability is rated excellent (88/100). Use M21 or CO₂ shielding, mainly in flat and horizontal positions; hold interpass temperature below 150 °C and heat input at or below 2.0 kJ/mm to preserve low-temperature impact values, and keep the wire in dry storage.

What surface finishes work on E80C-Ni3-AW?

Welds can be ground flush and painted, or thermally sprayed with aluminium or zinc for corrosion protection; anodizing does not apply, and low-temperature equipment surfaces are usually blast-cleaned and epoxy coated.

Can E80C-Ni3-AW be formed, bent or molded?

This is a welding filler with no forming operations; groove design and interpass slag removal directly determine joint toughness.

What is the maximum service temperature of E80C-Ni3-AW?

E80C-Ni3-AW is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between E80C-Ni3-AW and E80C-Ni3 PWHT?

AW is the default condition — use the as-welded, all-weld-metal condition as delivered for routine low-temperature structural joints where no post-weld heat treatment is specified. PWHT: use these values when ASME requires stress relief near 605 °C for 1 h with furnace cooling on pressure vessels or thick-wall joints; strength falls and elongation rises to 29 %. Yield strength is 515 MPa in AW versus 490 MPa in PWHT.

Sources

  1. AWS A5.29/A5.29M — Low-Alloy Steel Electrodes for Flux Cored Arc Welding — American Welding Society (2010)
  2. ASME BPVC Section II Part C, SFA-5.29 — ASME (2023)
  3. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  4. ASM Handbook Vol.6 — Welding, Brazing, and Soldering — ASM International (1993)
  5. Ni-bearing flux-cored / metal-cored wire all-weld-metal data (Lincoln, ESAB, Kobelco class datasheets) — various producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.