FabDigit

Steel DX51D-HR (Hot rolled)

Supply condition · default condition

EN DX51D

Uncoated hot-rolled/pickled substrate strip, typically 1.5 mm and thicker, before the galvanizing line or where coating is added later.

Sheet metalStandard cost $$

Values for the HR condition

Other DX51D tempers and conditions

DX51D is listed in 3 conditions; see the grade overview at DX51D.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
HRDefaultThis page
Hot rolled
Uncoated hot-rolled/pickled substrate strip, typically 1.5 mm and thicker, before the galvanizing line or where coating is added later.24034032110 HB12 % IACS
Cold rolled
Uncoated cold-rolled substrate for thin gauges (0.3–2 mm) and for feeding the hot-dip line; brighter surface, tighter thickness tolerance.27036030120 HB12 % IACS
S250GD+Z
Order this instead of DX51D when a guaranteed minimum yield (250 MPa) is needed for load-bearing purlins, studs and decking.29036022120 HB11 % IACS

What is DX51D-HR?

DX51D-HR is DX51D supplied in the HR condition — uncoated hot-rolled/pickled substrate strip, typically 1.5 mm and thicker, before the galvanizing line or where coating is added later. DX51D-HR has a yield strength of 240 MPa (34.8 ksi) and a tensile strength of 340 MPa (49.3 ksi) — weaker than 96% of steel grades. Elongation at break is 32% and the elastic modulus is 205 GPa (29.7 Msi). DX51D-HR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,495°C (2,723 °F).

Advantages

  • High electrical conductivity — 12 % IACS, better than 99% of steel grades
  • Conducts heat well — 52 W/m·K (30 BTU/hr·ft·°F), better than 98% of steel grades
  • Ductile — tolerates forming and impact — 32%, better than 95% of steel grades
  • Easy to machine — 65/100, better than 93% of steel grades
  • Readily welded — 92/100, better than 93% of steel grades

Limitations

  • Hard to polish — 35/100, worse than 99% of steel grades
  • Low strength — 240 MPa (34.8 ksi), worse than 96% of steel grades
  • High embodied carbon — 2.5 kg CO₂/kg, worse than 82% of steel grades

DX51D-HR properties

Typical room-temperature values for DX51D-HR; 22 are specific to this condition. Other listed values are DX51D reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

DX51D-HR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,495°C (2,723 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,495°C2,723 °F
Liquidus Temperature1,525°C2,777 °F

Mechanical15

DX51D-HR has a yield strength of 240 MPa (34.8 ksi) and a tensile strength of 340 MPa (49.3 ksi) — weaker than 96% of steel grades. Elongation at break is 32% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)340 MPa49.3 ksi
Yield Strength (0.2% offset)240 MPa34.8 ksi
Elongation at Break32%
Reduction in Area60%
Shear Strength240 MPa34.8 ksi
Fatigue Strength (Endurance Limit)160 MPa23.2 ksi
Fracture Toughness (K_IC)130 MPa·√m118 ksi·√in
Charpy V-Notch Impact (RT)75 J55.3 ft·lbf
Hardness, Brinell110 HB
Hardness, Rockwell B62 HRB
Hardness, Vickers115 HV

Thermal6

DX51D-HR is rated for continuous service to 400°C (752 °F). It conducts heat at 52 W/m·K (30 BTU/hr·ft·°F), better than 98% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity52 W/m·K30 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-30°C-22 °F

Electrical3

DX51D-HR conducts electricity at 12 % IACS, better than 99% of steel grades.

Electrical Conductivity12 % IACS
Electrical Resistivity1.45×10⁻⁷ Ω·m5.71 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (10/100), worse than 86% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceNot recommended10/100
Chemical Resistance SummaryZinc surface gives good sacrificial protection in mild atmospheric and freshwater service; attacked by acids, alkalis (pH <6 or >12.5), ammonia, chlorides, condensation traps and wet timber/concrete contact; cut edges self-protect only for thin gauges.

Sustainability4

Producing a kilogram of DX51D-HR takes about 26 MJ of energy and emits 2.5 kg of CO₂ — less than 64% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)26 MJ/kg11,178 BTU/lb
Embodied Carbon (primary production)2.5 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content25%

Manufacturability7

DX51D-HR's machinability is good (65/100, better than 93% of steel grades); weldability excellent (92/100); formability good (68/100).

MachinabilityGood65/100
Machinability Rating (AISI 1212 = 100 %)72%
WeldabilityExcellent92/100
Formability (cold)Good68/100
Brazeability / SolderabilityVery good70/100
PolishabilityFair35/100
Anodizing Responsen/a — ferrous alloy; use paint, powder coat, chromate/passivation or prepainted (PPGI) systems

Common Calculations5

Specific Strength (UTS / density)calculated43 kN·m/kg
Specific Stiffness (E / density)calculated26.1 MN·m/kg
Modulus of Resiliencecalculated140 kJ/m³
Thermal Diffusivitycalculated14.1 mm²/s
Thermal Shock Resistance Indexcalculated7

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with DX51D-HR

Is DX51D easy to machine?

Very easy but gummy; use sharp tools, generous rake and clean punch/die clearance (~6–8 % of thickness) to avoid burrs and zinc pickup — laser and plasma cutting need edge touch-up.

Can DX51D be welded?

Base steel is fully weldable (RSW, MAG, laser); increase current/electrode force for spot welding, expect zinc porosity and spatter in MAG, provide fume extraction and re-protect cut/weld zones with zinc-rich paint.

Can DX51D be formed, bent or molded?

Suited to bending, roll forming, profiling and shallow stampings only (no yield/r-value guarantee); for deep drawing step up to DX52D–DX56D, and use minimum bend radius ≈1×t for +Z, larger for +ZF/+AZ coatings.

What surface finishes work on DX51D?

Chromate/chromium-free passivated or oiled as delivered; degrease and use etch/wash primer or phosphate before powder coating, or specify PPGI prepainted coil; not anodizable.

DX51D chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CEN 10346 max for DX51D≤ 0.180.06
Si≤ 0.50.03
Mn≤ 1.20.35
P≤ 0.120.02
S≤ 0.050.02
Tiwhen Ti-stabilised≤ 0.30.01
Febalance

DX51D-HR — frequently asked

What is DX51D-HR used for?

DX51D-HR is typically used for roof decking, industrial siding and wall cladding, HVAC ducting and plenum sections, roll-formed structural profiles, cable trays and trunking and electrical and control enclosures. In short: galvanized forming coil.

What is the yield strength of DX51D-HR?

DX51D-HR has a typical yield strength of 240 MPa (34.8 ksi) and a tensile strength of 340 MPa (49.3 ksi) — weaker than 96% of steel grades. Strength varies by condition: see the 3 listed tempers.

Is DX51D-HR easy to machine?

Reasonably — machinability is rated good (65/100, better than 93% of steel grades). Very easy but gummy; use sharp tools, generous rake and clean punch/die clearance (~6–8 % of thickness) to avoid burrs and zinc pickup — laser and plasma cutting need edge touch-up.

Can DX51D-HR be welded?

Yes — weldability is rated excellent (92/100). Base steel is fully weldable (RSW, MAG, laser); increase current/electrode force for spot welding, expect zinc porosity and spatter in MAG, provide fume extraction and re-protect cut/weld zones with zinc-rich paint.

What surface finishes work on DX51D-HR?

Chromate/chromium-free passivated or oiled as delivered; degrease and use etch/wash primer or phosphate before powder coating, or specify PPGI prepainted coil; not anodizable.

Can DX51D-HR be formed, bent or molded?

Suited to bending, roll forming, profiling and shallow stampings only (no yield/r-value guarantee); for deep drawing step up to DX52D–DX56D, and use minimum bend radius ≈1×t for +Z, larger for +ZF/+AZ coatings.

What is the maximum service temperature of DX51D-HR?

DX51D-HR is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between DX51D-HR and DX51D S250GD?

HR is the default condition — uncoated hot-rolled/pickled substrate strip, typically 1.5 mm and thicker, before the galvanizing line or where coating is added later. S250GD: order this instead of DX51D when a guaranteed minimum yield (250 MPa) is needed for load-bearing purlins, studs and decking. Yield strength is 240 MPa in HR versus 290 MPa in S250GD.

Can FabDigit make parts in DX51D-HR?

Yes — DX51D-HR is available for sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. EN 10346 — Continuously hot-dip coated steel flat products for cold forming — CEN (2015)
  2. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels — ASM International (1990)
  3. Hot-dip galvanized / Aluzinc coated steel grade datasheets (ArcelorMittal, Baosteel, voestalpine) — producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.