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Steel A653 vs DX51D

Steel · grade comparison

Steel A653 and DX51D are both steel grades, both corrosion resistant steel. A653 is the stronger of the two: yield strength 260 MPa (37.7 ksi) against 240 MPa (34.8 ksi) for DX51D, about 8% more; tensile strength follows at 360 MPa (52.2 ksi) vs 340 MPa (49.3 ksi). DX51D runs hotter in service (400°C vs 200°C continuous) and DX51D conducts electricity better (12 % IACS vs 10.5 % IACS). On the shop floor, DX51D welds better (excellent vs very good) and A653 forms better (very good vs good).

A653Choose it when strength drives the design.

DX51DChoose it when the part sees heat, or when it will be welded.

A653 vs DX51D: properties

A653DX51D

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
205 GPa29.7 Msi

Shear Modulus

79 GPa11.5 Msi
80 GPa11.6 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

360 MPa52.2 ksi
340 MPa49.3 ksi

Yield Strength (0.2% offset)

260 MPa37.7 ksi
240 MPa34.8 ksi

Reduction in Area

55%
60%

Compressive Strength

260 MPa37.7 ksi
—

Shear Strength

235 MPa34.1 ksi
240 MPa34.8 ksi

Fatigue Strength (Endurance Limit)

170 MPa24.7 ksi
160 MPa23.2 ksi

Charpy V-Notch Impact (RT)

35 J25.8 ft·lbf
75 J55.3 ft·lbf

Fracture Toughness (K_IC)

—
130 MPa·√m118 ksi·√in

Same in both: Bulk Modulus 160 GPa23.2 Msi · Elongation at Break 32% · Hardness, Brinell 110 HB · Hardness, Rockwell B 62 HRB · Hardness, Vickers 115 HV

Physical

Density and transition temperatures.

Liquidus Temperature

1,520°C2,768 °F
1,525°C2,777 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,495°C2,723 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

200°C392 °F
400°C752 °F

Same in both: Thermal Conductivity 52 W/m·K30 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10.5 % IACS
12 % IACS

Electrical Resistivity

1.6×10⁻⁷ Ω·m6.3 µΩ·in
1.45×10⁻⁷ Ω·m5.71 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.02 V
-0.62 V

Corrosion Resistance

38 / 100
10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
65 / 100

Machinability Rating (AISI 1212 = 100 %)

66%
72%

Weldability

72 / 100
92 / 100

Formability (cold)

82 / 100
68 / 100

Polishability

25 / 100
35 / 100

Same in both: Brazeability / Solderability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Water

60 L/kg7.2 gal/lb
45 L/kg5.4 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Carbon (primary production) 2.5 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

46 kN·m/kg
43 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

169 kJ/m³
140 kJ/m³

Thermal Shock Resistance Index

8
7

Same in both: Thermal Diffusivity 14.1 mm²/s

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA653DX51D

Manufacturing and finishing

CapabilityA653DX51D
Default conditionHRHR
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both are offered for Sheet metal. Both take the same 22 finishes: Black Oxide, Cerakote, Chrome Plating, Copper Plating, E-Coating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Hot-Dip Galvanizing, Manganese Phosphate, Nickel Plating and 10 more.

A653 vs DX51D — frequently asked

Is A653 stronger than DX51D?

Yes. A653 has a typical yield strength of 260 MPa (37.7 ksi) against 240 MPa (34.8 ksi) for DX51D — about 8% more. Tensile strength is 360 MPa (52.2 ksi) vs 340 MPa (49.3 ksi).

Which is cheaper, A653 or DX51D?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, A653 or DX51D?

DX51D. Its weldability rates excellent (92/100) against very good (72/100) for A653.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A653 and DX51D side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.