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Steel 81B45-SA (Spheroidize annealed)

Heat-treated state

EN 81B45 · UNS G81451

Best condition for cold heading, cold extrusion and deep boring of this 0.45 %C grade.

Budget cost $

Values for the SA condition

Other 81B45 tempers and conditions

81B45 is listed in 9 conditions; see the grade overview at 81B45.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
SAThis page
Spheroidize annealed
Best condition for cold heading, cold extrusion and deep boring of this 0.45 %C grade.370600268 HRC7.9 % IACS
ADefault
Solution annealed
Softest supplied condition; choose for heavy machining or cold forming before quench-and-temper.40064022187 HB—
Hot rolled
Lowest-cost mill condition for parts that will be fully heat treated after rough machining.45076018217 HB—
Normalized
Uniform fine-grained structure with higher strength than annealed; common pre-treatment before hardening or for medium-duty parts.5308301724 HRC—
Cold drawn
Tight-tolerance bright bar with raised yield strength; pick for as-supplied dimensional accuracy and light machining.63574512217 HB—
Q&T 28–32 HRC
Tough, machinable prehardened condition for shafts and general machine parts.8601,0001830 HRC—
Q&T 34–38 HRC
Balanced strength/toughness level for gears, spindles and heavy-duty fasteners.1,0601,1701536 HRC—
Q&T 40–45 HRC
High-strength wear-resistant level for pins, links, sprockets and ground-engaging parts.1,2801,4001242 HRC—
Q&T 48–52 HRC
Maximum hardness/wear level for tips, blades and abrasion parts where toughness can be traded away.1,5201,720950 HRC—

What is 81B45-SA?

81B45-SA is 81B45 heat treated to SA — best condition for cold heading, cold extrusion and deep boring of this 0.45 %C grade. 81B45-SA has a yield strength of 370 MPa (53.7 ksi) and a tensile strength of 600 MPa (87 ksi) — weaker than 70% of steel grades. Elongation at break is 26% and the elastic modulus is 205 GPa (29.7 Msi). 81B45-SA has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,416°C (2,581 °F). A is the default condition FabDigit quotes; SA is available on request or by drawing note.

Advantages

  • Easy to machine — 62/100, better than 89% of steel grades
  • Ductile — tolerates forming and impact — 26%, better than 82% of steel grades
  • Forms and bends easily — 62/100, better than 78% of steel grades

81B45-SA properties

Typical room-temperature values for 81B45-SA; 23 are specific to this condition. Other listed values are 81B45 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

81B45-SA has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,416°C (2,581 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,416°C2,581 °F
Liquidus Temperature1,470°C2,678 °F

Mechanical16

81B45-SA has a yield strength of 370 MPa (53.7 ksi) and a tensile strength of 600 MPa (87 ksi) — weaker than 70% of steel grades. Elongation at break is 26% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)600 MPa87 ksi
Yield Strength (0.2% offset)370 MPa53.7 ksi
Elongation at Break26%
Reduction in Area55%
Compressive Strength370 MPa53.7 ksi
Shear Strength390 MPa56.6 ksi
Fatigue Strength (Endurance Limit)270 MPa39.2 ksi
Fracture Toughness (K_IC)95 MPa·√m86.5 ksi·√in
Charpy V-Notch Impact (RT)55 J40.6 ft·lbf
Hardness, Brinell174 HB
Hardness, Rockwell B87 HRB
Hardness, Vickers183 HV

Thermal6

81B45-SA is rated for continuous service to 400°C (752 °F). It conducts heat at 46 W/m·K (26.6 BTU/hr·ft·°F), better than 71% of steel grades. Thermal expansion is 12.2 µm/m·K (6.78 µin/in·°F).

Thermal Conductivity46 W/m·K26.6 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.2 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-40°C-40 °F

Electrical3

81B45-SA conducts electricity at 7.9 % IACS, better than 50% of steel grades.

Electrical Conductivity7.9 % IACS
Electrical Resistivity2.18×10⁻⁷ Ω·m8.58 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air, attacked by acids and chloride solutions; requires oil, phosphate, zinc plating, or paint. Adequate against dry hydrocarbons, oils and neutral gases.

Sustainability4

Producing a kilogram of 81B45-SA takes about 30 MJ of energy and emits 2.1 kg of CO₂ — more than 56% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)30 MJ/kg12,898 BTU/lb
Embodied Carbon (primary production)2.1 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability7

81B45-SA's machinability is good (62/100, better than 89% of steel grades); weldability fair (45/100); formability good (62/100).

MachinabilityGood62/100
Machinability Rating (AISI 1212 = 100 %)70%
WeldabilityFair45/100
Formability (cold)Good62/100
Brazeability / SolderabilityGood60/100
PolishabilityGood60/100
Anodizing Responsen/a — ferrous alloy; use zinc/manganese phosphate, black oxide, zinc or Cr plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 81B45-SA

Is 81B45 easy to machine?

Machine in the annealed or spheroidized condition (≈65 % of AISI 1212); use rigid setups, carbide tooling and flood coolant, and finish-machine before final tempering above 40 HRC.

Can 81B45 be welded?

Weldable only with care — CE ≈ 0.7–0.8, so preheat 200–300 °C, low-hydrogen consumables and immediate post-weld tempering are needed to avoid HAZ martensite cracking.

Can 81B45 be formed, bent or molded?

Cold forming and cold heading are practical only in the spheroidize-annealed state; hot forge at 1050–1200 °C and never below ~870 °C, then normalize before hardening.

What surface finishes work on 81B45?

No natural corrosion resistance — protect with zinc/manganese phosphate + oil, black oxide, zinc or hard-chrome plating; nitriding and induction hardening also work well on the tempered structure.

81B45 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CSAE J404 81B450.43 – 0.480.45
Mn0.75 – 10.88
Si0.15 – 0.350.25
Ni0.2 – 0.40.3
Cr0.35 – 0.550.45
Mo0.08 – 0.150.12
B0.0005 % min per SAE; boron treatment for hardenability5×10⁻⁴ – 00
P≤ 0.04—
S≤ 0.04—
Febalance—

81B45-SA — frequently asked

What is 81B45-SA used for?

81B45-SA is typically used for fasteners, shafts, structural forgings and heat-treated machine parts. In short: boron-economy alloy steel; deep hardening at low alloy cost; poor weldability.

What is the yield strength of 81B45-SA?

81B45-SA has a typical yield strength of 370 MPa (53.7 ksi) and a tensile strength of 600 MPa (87 ksi) — weaker than 70% of steel grades. Strength varies by condition: see the 9 listed tempers.

Is 81B45-SA easy to machine?

Reasonably — machinability is rated good (62/100, better than 89% of steel grades). Machine in the annealed or spheroidized condition (≈65 % of AISI 1212); use rigid setups, carbide tooling and flood coolant, and finish-machine before final tempering above 40 HRC.

Can 81B45-SA be welded?

With care — weldability is rated fair (45/100). Weldable only with care — CE ≈ 0.7–0.8, so preheat 200–300 °C, low-hydrogen consumables and immediate post-weld tempering are needed to avoid HAZ martensite cracking.

What surface finishes work on 81B45-SA?

No natural corrosion resistance — protect with zinc/manganese phosphate + oil, black oxide, zinc or hard-chrome plating; nitriding and induction hardening also work well on the tempered structure.

Can 81B45-SA be formed, bent or molded?

Cold forming and cold heading are practical only in the spheroidize-annealed state; hot forge at 1050–1200 °C and never below ~870 °C, then normalize before hardening.

What is the maximum service temperature of 81B45-SA?

81B45-SA is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 81B45-A and 81B45 QT48-52?

A is the default condition — softest supplied condition; choose for heavy machining or cold forming before quench-and-temper. QT48-52: maximum hardness/wear level for tips, blades and abrasion parts where toughness can be traded away. Yield strength is 400 MPa in A versus 1,520 MPa in QT48-52.

Sources

  1. SAE J404 — Chemical Compositions of SAE Alloy Steels — SAE International (2021)
  2. SAE J1268 — Hardenability Bands for Carbon and Alloy H Steels — SAE International (2019)
  3. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought, General Requirements — ASTM International (2020)
  4. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol. 4 — Heat Treating — ASM International (1991)
  6. ASM Handbook Vol. 16 — Machining — ASM International (1989)
  7. MatWeb / UNS G81451 alloy steel typical property listings — MatWeb LLC (2024)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.