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Steel 5145-A (Solution annealed)

Temper · default condition

AISI/SAE 5145 · UNS G51450

Standard stock condition: softest, most machinable state before quench-and-temper.

Budget cost $

Values for the A condition

Other 5145 tempers and conditions

5145 is listed in 14 conditions; see the grade overview at 5145.

Compare all 14 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Spheroidize annealed
Choose for maximum machinability or cold heading/upsetting of this higher-carbon Cr grade.32058528170 HB8 % IACS
ADefaultThis page
Solution annealed
Standard stock condition: softest, most machinable state before quench-and-temper.34062025180 HB—
Hot rolled
Cheapest mill condition for parts that will be fully heat treated after rough machining.44073018212 HB—
Normalized
Uniform fine pearlitic structure with medium strength; used as a pre-machining or as-supplied condition for lightly loaded parts.5008302022 HRC—
Cold drawn
Pick for close-tolerance bright bar with raised yield strength when no further heat treatment is planned.66076012225 HB—
quenched and tempered to hardness band
Common commercial purchase band for shafts and machined components needing good toughness and easy finishing.8409601830 HRC—
OQ&T 650 °C
Toughest quench-and-temper condition; use where shock loading or later machining dominates.8609651930 HRC—
Induction hardened
Use when a hard wear surface (55–60 HRC) is needed over a tough Q&T core, e.g. journals and gear teeth.8701,0001457 HRC7.4 % IACS
quenched and tempered to hardness band
Higher-strength commercial band for gears, cams and wear-loaded shafts still machinable with carbide tooling.1,0301,1401536 HRC—
OQ&T 540 °C
Good general-purpose temper: high yield with usable impact toughness for machine components.1,0501,1401636 HRC—
quenched and tempered to hardness band
Specify when wear resistance matters more than impact toughness; grind rather than mill to finish.1,2601,3901342 HRC—
OQ&T 425 °C
Balanced high strength and wear resistance for gears, spindles and heavy-duty shafts.1,2751,4001342 HRC—
OQ&T 315 °C
Very high strength with slightly better ductility than the 205 °C temper.1,5501,7201148 HRC—
OQ&T 205 °C
Maximum hardness and wear resistance for pins, wear plates and tooling where toughness is secondary.1,6601,930952 HRC—

What is 5145-A?

5145-A is 5145 in the A temper — standard stock condition: softest, most machinable state before quench-and-temper. 5145-A has a yield strength of 340 MPa (49.3 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 76% of steel grades. Elongation at break is 25% and the elastic modulus is 205 GPa (29.7 Msi). 5145-A has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Advantages

  • Ductile — tolerates forming and impact — 25%, better than 77% of steel grades

Limitations

  • Low strength — 340 MPa (49.3 ksi), worse than 76% of steel grades

5145-A properties

Typical room-temperature values for 5145-A; 14 are specific to this condition. Other listed values are 5145 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

5145-A has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,490°C2,714 °F

Mechanical16

5145-A has a yield strength of 340 MPa (49.3 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 76% of steel grades. Elongation at break is 25% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)620 MPa89.9 ksi
Yield Strength (0.2% offset)340 MPa49.3 ksi
Elongation at Break25%
Reduction in Area55%
Compressive Strength345 MPa50 ksi
Shear Strength400 MPa58 ksi
Fatigue Strength (Endurance Limit)280 MPa40.6 ksi
Fracture Toughness (K_IC)85 MPa·√m77.4 ksi·√in
Charpy V-Notch Impact (RT)45 J33.2 ft·lbf
Hardness, Brinell180 HB
Hardness, Rockwell B88 HRB
Hardness, Vickers190 HV

Thermal6

5145-A is rated for continuous service to 400°C (752 °F). It conducts heat at 46 W/m·K (26.6 BTU/hr·ft·°F), better than 71% of steel grades. Thermal expansion is 12.2 µm/m·K (6.78 µin/in·°F).

Thermal Conductivity46 W/m·K26.6 BTU/hr·ft·°F
Specific Heat Capacity475 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.2 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-30°C-22 °F

Electrical3

5145-A conducts electricity at 7.8 % IACS, worse than 57% of steel grades.

Electrical Conductivity7.8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts in humid air and water; attacked by dilute acids and chlorides; resistant to dry hydrocarbons, oils and alkalis. Requires oil, phosphate, zinc plating or paint for service.

Sustainability4

Producing a kilogram of 5145-A takes about 34 MJ of energy and emits 2.3 kg of CO₂ — more than 82% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)34 MJ/kg14,617 BTU/lb
Embodied Carbon (primary production)2.3 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability7

5145-A's machinability is good (58/100, better than 75% of steel grades); weldability fair (35/100); formability fair (45/100).

MachinabilityGood58/100
Machinability Rating (AISI 1212 = 100 %)57%
WeldabilityFair35/100
Formability (cold)Fair45/100
Brazeability / SolderabilityGood55/100
PolishabilityGood60/100
Anodizing Responsen/a — ferrous alloy; use zinc/nickel/chrome plating, black oxide, phosphating or paint

Common Calculations5

Specific Strength (UTS / density)calculated79 kN·m/kg
Specific Stiffness (E / density)calculated26.1 MN·m/kg
Modulus of Resiliencecalculated282 kJ/m³
Thermal Diffusivitycalculated12.3 mm²/s
Thermal Shock Resistance Indexcalculated11

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 5145-A

Is 5145 easy to machine?

Machine in the annealed or ≤32 HRC condition with carbide tooling and rigid setups; above 40 HRC switch to grinding or CBN turning.

Can 5145 be welded?

Poor weldability at 0.45 % C — preheat 250–350 °C, low-hydrogen consumables, and temper immediately after welding to avoid martensitic cracking.

Can 5145 be formed, bent or molded?

Cold form only when spheroidize annealed and in gentle bends; hot work at 1050–1180 °C and always cool slowly or normalize after forging.

What surface finishes work on 5145?

Not corrosion-resistant: use black oxide, phosphate + oil, zinc or hard-chrome plating; bake after plating to relieve hydrogen embrittlement at high hardness.

5145 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cheat analysis per SAE J4040.43 – 0.480.46
Mn0.7 – 0.90.8
Si0.15 – 0.350.25
Cr0.7 – 0.90.8
P≤ 0.04—
S≤ 0.04—
Febalance—

5145-A — frequently asked

What is 5145-A used for?

5145-A is typically used for gears, shafts, bushings and hand tools. In short: deep-hardening chromium steel; lower-cost 4140 alternative; poor weldability above 0.4 %C.

What is the yield strength of 5145-A?

5145-A has a typical yield strength of 340 MPa (49.3 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 76% of steel grades. Strength varies by condition: see the 14 listed tempers.

Is 5145-A easy to machine?

Reasonably — machinability is rated good (58/100, better than 75% of steel grades). Machine in the annealed or ≤32 HRC condition with carbide tooling and rigid setups; above 40 HRC switch to grinding or CBN turning.

Can 5145-A be welded?

With care — weldability is rated fair (35/100). Poor weldability at 0.45 % C — preheat 250–350 °C, low-hydrogen consumables, and temper immediately after welding to avoid martensitic cracking.

What surface finishes work on 5145-A?

Not corrosion-resistant: use black oxide, phosphate + oil, zinc or hard-chrome plating; bake after plating to relieve hydrogen embrittlement at high hardness.

Can 5145-A be formed, bent or molded?

Cold form only when spheroidize annealed and in gentle bends; hot work at 1050–1180 °C and always cool slowly or normalize after forging.

What is the maximum service temperature of 5145-A?

5145-A is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 5145-A and 5145-QT205?

A is the default condition — standard stock condition: softest, most machinable state before quench-and-temper. QT205: maximum hardness and wear resistance for pins, wear plates and tooling where toughness is secondary. Yield strength is 340 MPa in A versus 1,660 MPa in QT205.

Sources

  1. SAE J404 — Chemical Compositions of SAE Alloy Steels — SAE International (2021)
  2. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought — ASTM (2020)
  3. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  4. ASM Handbook Vol.4 — Heat Treating — ASM International (1991)
  5. Machinery's Handbook, 31st ed. (machinability ratings) — Industrial Press (2020)
  6. GB/T 3077 — (45Cr equivalent) — SAC (2015)
  7. (alloy round bar) — Mysteel (2025)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.