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Steel 4419-CH (Carburized and hardened)

Heat-treated state

AISI/SAE 4419 · UNS G44190

The service condition for gears, splines and pins: hard wear/pitting-resistant case with a tough ~25–35 HRC core.

Budget cost $

Values for the CH condition

Other 4419 tempers and conditions

4419 is listed in 8 conditions; see the grade overview at 4419.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Spheroidize annealed
Choose for cold forming/upsetting of fasteners and for the best tool life in heavy turning.30047030135 HB8 % IACS
ADefault
Solution annealed
Standard stock condition for gear blanks and pins: softest, most machinable state prior to carburizing.33050025145 HB—
H-band hardenability-guaranteed grade
Order the H grade when Jominy end-quench hardenability limits must be certified for repeatable case/core response in heat treatment.33550025148 HB8 % IACS
Hot rolled
Cheapest mill condition for parts that will be fully carburized and hardened after machining.35054023160 HB8 % IACS
Normalized
Use to homogenize forgings and refine grain before carburizing, giving more uniform case depth and less distortion.38557022170 HB8 % IACS
Cold drawn
Pick for close-tolerance, bright-finish bar where higher as-supplied strength and better chip control are wanted.50060014180 HB8 % IACS
direct quenched and tempered (core properties, ~30 HRC)
Use when the part is not carburized but needs a tough, medium-strength through-hardened body (small sections only).7209001730 HRC—
CHThis page
Carburized and hardened
The service condition for gears, splines and pins: hard wear/pitting-resistant case with a tough ~25–35 HRC core.7501,0001260 HRC—

What is 4419-CH?

4419-CH is 4419 heat treated to CH — the service condition for gears, splines and pins: hard wear/pitting-resistant case with a tough ~25–35 HRC core. 4419-CH has a yield strength of 750 MPa (109 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 84% of steel grades. Elongation at break is 12% and the elastic modulus is 205 GPa (29.7 Msi). 4419-CH has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F). A is the default condition FabDigit quotes; CH is available on request or by drawing note.

Advantages

  • Low embodied carbon — 1.9 kg CO₂/kg, better than 92% of steel grades
  • High strength — 750 MPa (109 ksi), better than 84% of steel grades
  • Forms and bends easily — 62/100, better than 78% of steel grades

Limitations

  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • Difficult to weld — 15/100, worse than 91% of steel grades
  • Limited ductility — 12%, worse than 84% of steel grades

4419-CH properties

Typical room-temperature values for 4419-CH; 12 are specific to this condition. Other listed values are 4419 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

4419-CH has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,505°C2,741 °F

Mechanical13

4419-CH has a yield strength of 750 MPa (109 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 84% of steel grades. Elongation at break is 12% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,000 MPa145 ksi
Yield Strength (0.2% offset)750 MPa109 ksi
Elongation at Break12%
Reduction in Area42%
Shear Strength330 MPa47.9 ksi
Fatigue Strength (Endurance Limit)600 MPa87 ksi
Charpy V-Notch Impact (RT)35 J25.8 ft·lbf
Hardness, Brinell145 HB
Hardness, Rockwell B78 HRB

Thermal6

4419-CH is rated for continuous service to 200°C (392 °F). It conducts heat at 42 W/m·K (24.3 BTU/hr·ft·°F), worse than 56% of steel grades. Thermal expansion is 12.2 µm/m·K (6.78 µin/in·°F).

Thermal Conductivity42 W/m·K24.3 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.2 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-30°C-22 °F

Electrical3

4419-CH conducts electricity at 8 % IACS, better than 55% of steel grades.

Electrical Conductivity8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (11/100), worse than 73% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended11/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air and water, attacked by dilute acids and chlorides; requires oil, phosphate, black oxide, zinc/Cr plating or paint. Stable in dry hydrocarbons, greases and neutral oils.

Sustainability4

Producing a kilogram of 4419-CH takes about 25 MJ of energy and emits 1.9 kg of CO₂ — less than 82% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)25 MJ/kg10,748 BTU/lb
Embodied Carbon (primary production)1.9 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content30%

Manufacturability7

4419-CH's machinability is good (58/100, better than 75% of steel grades); weldability poor (15/100); formability good (62/100).

MachinabilityGood58/100
Machinability Rating (AISI 1212 = 100 %)10%
WeldabilityPoor15/100
Formability (cold)Good62/100
Brazeability / SolderabilityGood65/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; use phosphating, black oxide, zinc or hard chrome plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 4419-CH

Is 4419 easy to machine?

Machine in the annealed or normalized state (~65 % of 1212); sharp carbide or coated-carbide tools with flood coolant handle the gummy low-carbon chips, and all cutting must be finished before carburizing.

Can 4419 be welded?

Weldable with low-hydrogen consumables at ~150 °C preheat when in the soft condition; never weld after carburizing, and stress relieve/re-heat-treat welded assemblies before case hardening.

Can 4419 be formed, bent or molded?

Good cold and hot formability in the annealed/spheroidized state (forge 1150–1230 °C, finish above 900 °C); normalize after forging to refine grain for uniform case depth.

What surface finishes work on 4419?

No natural corrosion resistance — protect with oil, phosphate/black oxide, zinc or manganese phosphate; ground and superfinished case surfaces improve gear pitting life, and shot peening after carburizing raises bending fatigue.

4419 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.18 – 0.230.2
Mn0.45 – 0.650.55
Si0.15 – 0.350.25
Mosole alloying addition; no Cr or Ni specified0.45 – 0.60.52
P≤ 0.04—
S≤ 0.04—
Febalance—

4419-CH — frequently asked

What is 4419-CH used for?

4419-CH is typically used for carburized gears, pins, camshafts and case-hardened shafts. In short: mo-only carburizing steel; tough core after case hardening; no Cr or Ni content.

What is the yield strength of 4419-CH?

4419-CH has a typical yield strength of 750 MPa (109 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 84% of steel grades. Strength varies by condition: see the 8 listed tempers.

Is 4419-CH easy to machine?

Reasonably — machinability is rated good (58/100, better than 75% of steel grades). Machine in the annealed or normalized state (~65 % of 1212); sharp carbide or coated-carbide tools with flood coolant handle the gummy low-carbon chips, and all cutting must be finished before carburizing.

Can 4419-CH be welded?

Not readily — weldability is rated poor (15/100). Weldable with low-hydrogen consumables at ~150 °C preheat when in the soft condition; never weld after carburizing, and stress relieve/re-heat-treat welded assemblies before case hardening.

What surface finishes work on 4419-CH?

No natural corrosion resistance — protect with oil, phosphate/black oxide, zinc or manganese phosphate; ground and superfinished case surfaces improve gear pitting life, and shot peening after carburizing raises bending fatigue.

Can 4419-CH be formed, bent or molded?

Good cold and hot formability in the annealed/spheroidized state (forge 1150–1230 °C, finish above 900 °C); normalize after forging to refine grain for uniform case depth.

What is the maximum service temperature of 4419-CH?

4419-CH is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 4419-A and 4419-CH?

A is the default condition — standard stock condition for gear blanks and pins: softest, most machinable state prior to carburizing. CH: the service condition for gears, splines and pins: hard wear/pitting-resistant case with a tough ~25–35 HRC core. Yield strength is 330 MPa in A versus 750 MPa in CH.

Sources

  1. SAE J404 — Chemical Compositions of SAE Alloy Steels — SAE International (2021)
  2. SAE J1268 — Hardenability Bands for Carbon and Alloy H Steels — SAE International (2019)
  3. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought, General Requirements — ASTM (2020)
  4. ASTM A322 — Steel Bars, Alloy, Standard Grades — ASTM (2020)
  5. ASM Handbook Vol.1: Properties and Selection — Irons, Steels, and High-Performance Alloys — ASM International (1990)
  6. ASM Handbook Vol.4: Heat Treating (carburizing of Mo carburizing steels) — ASM International (1991)
  7. Machining Data Handbook — Metcut Research Associates (1980)
  8. MMPDS-style typical low-alloy steel elastic and thermal data — Battelle/FAA (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.