FabDigitFabDigit

Steel 40Cr-IH (Induction hardened)

Heat-treated state

GB 40Cr

Choose when only the running surface (journal, spline, gear tooth) needs 50+ HRC wear resistance over a tough core.

CNC machiningSheet metalStandard cost $$

Values for the IH condition

Other 40Cr tempers and conditions

40Cr is listed in 10 conditions; see the grade overview at 40Cr.

Compare all 10 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Temper
Softest condition (≤207 HB per GB/T 3077) for deep machining, cold forming or before final hardening.40068022187 HB—
HRDefault
Hot rolled
Standard stocked as-rolled bar; buy this and heat treat after rough machining.43072016210 HB—
Heat Treat State
Air-cooled from ~860 °C for uniform fine pearlitic structure and predictable machining before Q&T.5008001820 HRC8 % IACS
Cold rolled
Cold-rolled strip/sheet for stamped and formed parts that will be hardened later.6208001022 HRC8 % IACS
Cold drawn
Cold-drawn bright bar: tighter tolerance, better surface and free-er chip than hot rolled.65079012229 HB—
Q&T to 28–32 HRC
Toughness-first condition for large shafts and parts still to be machined after heat treatment.7909501430 HRC—
Quenched and tempered
Standard GB/T 3077 delivery-condition property set; the usual choice for shafts, gears and high-strength bolts.8301,0201231 HRC—
IHThis page
Induction hardened
Choose when only the running surface (journal, spline, gear tooth) needs 50+ HRC wear resistance over a tough core.8301,0201255 HRC7 % IACS
Gas/ion nitrided (after Q&T)
Use for low-distortion wear and scuffing resistance on already-finished Q&T parts; case is thin (0.2–0.4 mm).8301,0201157 HRC8 % IACS
Q&T to 35–40 HRC
Higher-strength temper for gears, couplings and wear-loaded parts; toughness and machinability drop.1,0501,2001038 HRC—

What is 40Cr-IH?

40Cr-IH is 40Cr heat treated to IH — choose when only the running surface (journal, spline, gear tooth) needs 50+ HRC wear resistance over a tough core. 40Cr-IH has a yield strength of 830 MPa (120 ksi) and a tensile strength of 1,020 MPa (148 ksi) — stronger than 87% of steel grades. Elongation at break is 12% and the elastic modulus is 210 GPa (30.5 Msi). 40Cr-IH has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F). HR is the default condition FabDigit quotes; IH is available on request or by drawing note.

Advantages

  • High strength — 830 MPa (120 ksi), better than 87% of steel grades

Limitations

  • Difficult to machine — 12/100, worse than 99% of steel grades
  • Limited formability — 5/100, worse than 99% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • Low fracture toughness — 40 MPa·√m (36.4 ksi·√in), worse than 92% of steel grades
  • Difficult to weld — 15/100, worse than 91% of steel grades

40Cr-IH properties

Typical room-temperature values for 40Cr-IH; 21 are specific to this condition. Other listed values are 40Cr reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

40Cr-IH has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,495°C2,723 °F

Mechanical16

40Cr-IH has a yield strength of 830 MPa (120 ksi) and a tensile strength of 1,020 MPa (148 ksi) — stronger than 87% of steel grades. Elongation at break is 12% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,020 MPa148 ksi
Yield Strength (0.2% offset)830 MPa120 ksi
Elongation at Break12%
Reduction in Area40%
Compressive Strength1,600 MPa232 ksi
Shear Strength610 MPa88.5 ksi
Fatigue Strength (Endurance Limit)600 MPa87 ksi
Fracture Toughness (K_IC)40 MPa·√m36.4 ksi·√in
Charpy V-Notch Impact (RT)25 J18.4 ft·lbf
Hardness, Brinell210 HB
Hardness, Rockwell B94 HRB
Hardness, Rockwell C55 HRC

Thermal6

40Cr-IH is rated for continuous service to 200°C (392 °F). It conducts heat at 42 W/m·K (24.3 BTU/hr·ft·°F), worse than 56% of steel grades. Thermal expansion is 12.5 µm/m·K (6.94 µin/in·°F).

Thermal Conductivity42 W/m·K24.3 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.5 µm/m·K6.9 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-30°C-22 °F

Electrical3

40Cr-IH conducts electricity at 7 % IACS, worse than 74% of steel grades.

Electrical Conductivity7 % IACS
Electrical Resistivity2.4×10⁻⁷ Ω·m9.45 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts freely in humid air and water; no resistance to acids or chlorides. Needs oil, phosphate, zinc/chrome plating or paint; watch hydrogen embrittlement when plated above ~1000 MPa strength.

Sustainability4

Producing a kilogram of 40Cr-IH takes about 26 MJ of energy and emits 2 kg of CO₂ — less than 64% of steel grades. Typical recycled content is 35%.

Embodied Energy (primary production)26 MJ/kg11,178 BTU/lb
Embodied Carbon (primary production)2 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content35%

Manufacturability7

40Cr-IH's machinability is not recommended (12/100, worse than 99% of steel grades); weldability poor (15/100); formability not recommended (5/100).

MachinabilityNot recommended12/100
Machinability Rating (AISI 1212 = 100 %)10%
WeldabilityPoor15/100
Formability (cold)Not recommended5/100
Brazeability / SolderabilityGood55/100
PolishabilityGood60/100
Anodizing Responsen/a — ferrous alloy; use black oxide, phosphating, zinc or hard chrome plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 40Cr-IH

Is 40Cr easy to machine?

Best machined annealed or normalized at 180–230 HB with carbide tooling (~120–180 m/min); above 35 HRC switch to coated carbide/CBN and reduce feed.

Can 40Cr be welded?

Weldable with care only — preheat 200–300 °C, low-hydrogen consumables, and temper immediately after welding; avoid welding fully hardened parts.

Can 40Cr be formed, bent or molded?

Hot forge 1150–850 °C then normalize; cold bending only in the annealed condition with generous radii (≥3t).

What surface finishes work on 40Cr?

No native corrosion protection: use black oxide, manganese phosphate, zinc or hard chrome plating (bake to de-embrittle above ~1000 MPa); polishes well after Q&T.

40Cr chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.37 – 0.440.4
Si0.17 – 0.370.27
Mn0.5 – 0.80.65
Cr0.8 – 1.10.95
Niresidual≤ 0.3—
Curesidual≤ 0.25—
Moresidual, not intentionally added≤ 0.1—
P0.025 max for high-grade quality≤ 0.04—
S0.025 max for high-grade quality≤ 0.04—
Febalance—

40Cr-IH — frequently asked

What is 40Cr-IH used for?

40Cr-IH is typically used for drive shafts, industrial bolts and crankshafts. In short: chrome alloy machining bar.

What is the yield strength of 40Cr-IH?

40Cr-IH has a typical yield strength of 830 MPa (120 ksi) and a tensile strength of 1,020 MPa (148 ksi) — stronger than 87% of steel grades. Strength varies by condition: see the 10 listed tempers.

Is 40Cr-IH easy to machine?

Not especially — machinability is rated not recommended (12/100, worse than 99% of steel grades). Best machined annealed or normalized at 180–230 HB with carbide tooling (~120–180 m/min); above 35 HRC switch to coated carbide/CBN and reduce feed.

Can 40Cr-IH be welded?

Not readily — weldability is rated poor (15/100). Weldable with care only — preheat 200–300 °C, low-hydrogen consumables, and temper immediately after welding; avoid welding fully hardened parts.

What surface finishes work on 40Cr-IH?

No native corrosion protection: use black oxide, manganese phosphate, zinc or hard chrome plating (bake to de-embrittle above ~1000 MPa); polishes well after Q&T.

Can 40Cr-IH be formed, bent or molded?

Hot forge 1150–850 °C then normalize; cold bending only in the annealed condition with generous radii (≥3t).

What is the maximum service temperature of 40Cr-IH?

40Cr-IH is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 40Cr-HR and 40Cr-IH?

HR is the default condition — standard stocked as-rolled bar; buy this and heat treat after rough machining. IH: choose when only the running surface (journal, spline, gear tooth) needs 50+ HRC wear resistance over a tough core. Yield strength is 430 MPa in HR versus 830 MPa in IH.

Can FabDigit make parts in 40Cr-IH?

Yes — 40Cr-IH is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. GB/T 3077 Alloy structural steels (2015)
  2. SAE J404 Chemical Compositions of SAE Alloy Steels (5140) — SAE International (2018)
  3. EN 10083-3 (41Cr4 / 1.7035) — CEN (2006)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol.19 — Fatigue and Fracture — ASM International (1996)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.