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Precious Metal BAg-5 AS-BRAZED

Heat-treated state

GB BAg45CuZn

Reference condition for design: properties of the solidified filler in a properly gapped 0.05–0.13 mm lap joint.

High cost $$$$

Values for the AS-BRAZED condition

Other BAg-5 tempers and conditions

BAg-5 is listed in 2 conditions; see the grade overview at BAg-5.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AS-BRAZEDThis page
As-brazed joint (fillet/lap joint in service)
Reference condition for design: properties of the solidified filler in a properly gapped 0.05–0.13 mm lap joint.1703801898 HB22 % IACS
cold worked, no final anneal
Pick when stiffer, springier wire is needed for automatic feeding or preform stamping.4005208155 HB21 % IACS

What is BAg-5 AS-BRAZED?

BAg-5 AS-BRAZED is BAg-5 heat treated to AS-BRAZED — reference condition for design: properties of the solidified filler in a properly gapped 0.05–0.13 mm lap joint. BAg-5 AS-BRAZED has a yield strength of 170 MPa (24.7 ksi) and a tensile strength of 380 MPa (55.1 ksi) — weaker than 64% of precious metal grades. Elongation at break is 18% and the elastic modulus is 85 GPa (12.3 Msi). BAg-5 AS-BRAZED has a density of 9.1 g/cm³ (0.329 lb/in³), lighter than 89% of precious metal grades. It melts at 675°C (1,247 °F).

Advantages

  • Lightweight — 9.1 g/cm³ (0.329 lb/in³), better than 89% of precious metal grades
  • Easy to machine — 55/100, better than 86% of precious metal grades
  • Low embodied carbon — 55 kg CO₂/kg, better than 86% of precious metal grades

Limitations

  • Needs corrosion protection — 58/100, worse than 90% of precious metal grades
  • Limited service temperature — 200°C (392 °F), worse than 89% of precious metal grades
  • Limited formability — 60/100, worse than 87% of precious metal grades
  • Limited ductility — 18%, worse than 83% of precious metal grades
  • Hard to polish — 70/100, worse than 76% of precious metal grades

BAg-5 AS-BRAZED properties

Typical room-temperature values for BAg-5 AS-BRAZED; 20 are specific to this condition. Other listed values are BAg-5 reference data and may not represent this condition. Bars are the position among precious metal grades.

Physical3

BAg-5 AS-BRAZED has a density of 9.1 g/cm³ (0.329 lb/in³), lighter than 89% of precious metal grades. It melts at 675°C (1,247 °F).

Density9.1 g/cm³0.33 lb/in³
Melting Point (Solidus)675°C1,247 °F
Liquidus Temperature745°C1,373 °F

Mechanical9

BAg-5 AS-BRAZED has a yield strength of 170 MPa (24.7 ksi) and a tensile strength of 380 MPa (55.1 ksi) — weaker than 64% of precious metal grades. Elongation at break is 18% and the elastic modulus is 85 GPa (12.3 Msi).

Elastic (Young's) Modulus85 GPa12.3 Msi
Shear Modulus32 GPa4.6 Msi
Poisson's Ratio0.35
Tensile Strength (Ultimate)380 MPa55.1 ksi
Yield Strength (0.2% offset)170 MPa24.7 ksi
Elongation at Break18%
Shear Strength190 MPa27.6 ksi
Hardness, Brinell98 HB
Hardness, Vickers105 HV

Thermal6

BAg-5 AS-BRAZED is rated for continuous service to 200°C (392 °F). It conducts heat at 100 W/m·K (57.8 BTU/hr·ft·°F), better than 55% of precious metal grades. Thermal expansion is 18.5 µm/m·K (10.3 µin/in·°F).

Thermal Conductivity100 W/m·K57.8 BTU/hr·ft·°F
Specific Heat Capacity320 J/kg·K0.08 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)18.5 µm/m·K10.3 µin/in·°F
Latent Heat of Fusion125 J/g53.7 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-196°C-321 °F

Electrical3

BAg-5 AS-BRAZED conducts electricity at 22 % IACS, better than 61% of precious metal grades.

Electrical Conductivity22 % IACS
Electrical Resistivity7.8×10⁻⁸ Ω·m3.07 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (58/100), worse than 90% of precious metal grades.

Galvanic Potential (seawater, vs SCE)-0.05 V
Corrosion ResistanceGood58/100
Chemical Resistance SummaryGood in fresh/potable water, refrigerants, oils and normal atmospheres; attacked by ammonia and ammonia-bearing solutions (stress corrosion of the Cu-Zn phase), by sulphur compounds (tarnish) and by oxidising acids such as nitric acid.

Sustainability4

Producing a kilogram of BAg-5 AS-BRAZED takes about 780 MJ of energy and emits 55 kg of CO₂ — less than 86% of precious metal grades. Typical recycled content is 40%.

Embodied Energy (primary production)780 MJ/kg335,340 BTU/lb
Embodied Carbon (primary production)55 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content40%

Manufacturability6

BAg-5 AS-BRAZED's machinability is good (55/100, better than 86% of precious metal grades); formability good (60/100).

MachinabilityGood55/100
Formability (cold)Good60/100
CastabilityVery good75/100
Brazeability / SolderabilityExcellent98/100
PolishabilityVery good70/100
Anodizing Responsen/a — silver-copper-zinc filler metal is not anodised; surfaces are used bare or plated

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with BAg-5 AS-BRAZED

Is BAg-5 easy to machine?

Rarely machined; the alloy is gummy — use sharp high-rake tools, light feeds and flood coolant, and collect all chips for precious-metal recovery.

Can BAg-5 be welded?

Not a weldable structural alloy — it is itself the filler; braze at 745–845 °C with a white (fluoride/borate) flux, short heating cycles to limit zinc fume loss.

Can BAg-5 be formed, bent or molded?

Readily cold drawn to fine wire and rolled to foil with interstage anneals; preform rings and washers are stamped from strip.

What surface finishes work on BAg-5?

Joints are water-quenched or wire-brushed to remove glassy flux residue; the alloy tarnishes in sulphurous air, so plate or lacquer where appearance matters.

BAg-5 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
AgAWS A5.8 BAg-544 – 4645
Cu29 – 3130
Cdcadmium-free grade≤ 0.01—
Other (total)total of all other elements≤ 0.15—
Zn≥ 23 (balance)—

BAg-5 AS-BRAZED — frequently asked

What is BAg-5 AS-BRAZED used for?

BAg-5 AS-BRAZED is typically used for HVAC refrigeration joints, plumbing fittings and tool brazing. In short: general-purpose 45 % Ag filler; cadmium-free brazing alloy; stocked in seven product forms.

What is the yield strength of BAg-5 AS-BRAZED?

BAg-5 AS-BRAZED has a typical yield strength of 170 MPa (24.7 ksi) and a tensile strength of 380 MPa (55.1 ksi) — weaker than 64% of precious metal grades. Strength varies by condition: see the 2 listed tempers.

Is BAg-5 AS-BRAZED easy to machine?

Reasonably — machinability is rated good (55/100, better than 86% of precious metal grades). Rarely machined; the alloy is gummy — use sharp high-rake tools, light feeds and flood coolant, and collect all chips for precious-metal recovery.

Can BAg-5 AS-BRAZED be welded?

Not a weldable structural alloy — it is itself the filler; braze at 745–845 °C with a white (fluoride/borate) flux, short heating cycles to limit zinc fume loss.

What surface finishes work on BAg-5 AS-BRAZED?

Joints are water-quenched or wire-brushed to remove glassy flux residue; the alloy tarnishes in sulphurous air, so plate or lacquer where appearance matters.

Can BAg-5 AS-BRAZED be formed, bent or molded?

Readily cold drawn to fine wire and rolled to foil with interstage anneals; preform rings and washers are stamped from strip.

What is the maximum service temperature of BAg-5 AS-BRAZED?

BAg-5 AS-BRAZED is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. AWS A5.8/A5.8M — Specification for Filler Metals for Brazing and Braze Welding — AWS (2019)
  2. ASME BPVC Section II Part C, SFA-5.8 — ASME (2023)
  3. GB/T 10046 — SAC (2018)
  4. ASM Handbook Vol. 6 — Welding, Brazing and Soldering — ASM International (1993)
  5. Silver brazing alloy technical data (45% Ag cadmium-free) — Lucas-Milhaupt / Handy & Harman (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.