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Nickel Alloy Alloy 22 Cast

Grade

UNS N06022 · EN 2.4602, NiCr21Mo14W · also Hastelloy C-22

Cast = as cast

Cast counterpart for pump casings, valve bodies and impellers; lower strength and ductility than wrought, needs solution treatment for corrosion performance.

High cost $$$$

Values for the Cast condition

Other Alloy 22 tempers and conditions

Alloy 22 is listed in 6 conditions; see the grade overview at Alloy 22.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
CastThis page
As cast
Cast counterpart for pump casings, valve bodies and impellers; lower strength and ductility than wrought, needs solution treatment for corrosion performance.32062028200 HB1.5 % IACS
Forged and solution annealed
For valve bodies, flanges and heavy fittings; properties essentially those of annealed plate with slightly lower ductility in thick sections.38578055198 HB1.5 % IACS
ANNDefault
Annealed
Standard stocked condition for plate, sheet, pipe, tube and fittings; maximum corrosion resistance and ductility.4008006288 HRB—
Hot-worked / hot-finished bar and billet
Hot-finished bar or billet supplied without final solution anneal; use where slightly higher strength is acceptable and machining stock is generous.4007905512 HRC1.5 % IACS
As-welded deposit
All-weld-metal condition for matching filler deposits and overlays; used as-welded with no PWHT required.48076040210 HB1.5 % IACS
Cold drawn
Pick for fasteners, springs, small-diameter tubing and shafts needing higher strength and tighter tolerances; ductility and formability reduced.8001,0002530 HRC—

What is Alloy 22 Cast?

Alloy 22 Cast is Alloy 22 in the Cast grade — cast counterpart for pump casings, valve bodies and impellers; lower strength and ductility than wrought, needs solution treatment for corrosion performance. Alloy 22 Cast has a yield strength of 320 MPa (46.4 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 69% of nickel alloy grades. Elongation at break is 28% and the elastic modulus is 200 GPa (29 Msi). Alloy 22 Cast has a density of 8.69 g/cm³ (0.314 lb/in³), heavier than 72% of nickel alloy grades. It melts at 1,357°C (2,475 °F). ANN is the default condition FabDigit quotes; Cast is available on request or by drawing note.

Advantages

  • Good corrosion resistance — 88/100, better than 81% of nickel alloy grades

Limitations

  • Poor heat conductor — 9.8 W/m·K (5.66 BTU/hr·ft·°F), worse than 92% of nickel alloy grades
  • Limited formability — 15/100, worse than 81% of nickel alloy grades

Alloy 22 Cast properties

Typical room-temperature values for Alloy 22 Cast; 23 are specific to this condition. Other listed values are Alloy 22 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

Alloy 22 Cast has a density of 8.69 g/cm³ (0.314 lb/in³), heavier than 72% of nickel alloy grades. It melts at 1,357°C (2,475 °F).

Density8.69 g/cm³0.31 lb/in³
Melting Point (Solidus)1,357°C2,475 °F
Liquidus Temperature1,399°C2,550 °F

Mechanical15

Alloy 22 Cast has a yield strength of 320 MPa (46.4 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 69% of nickel alloy grades. Elongation at break is 28% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus155 GPa22.5 Msi
Poisson's Ratio0.28
Tensile Strength (Ultimate)620 MPa89.9 ksi
Yield Strength (0.2% offset)320 MPa46.4 ksi
Elongation at Break28%
Reduction in Area28%
Compressive Strength320 MPa46.4 ksi
Shear Strength420 MPa60.9 ksi
Fatigue Strength (Endurance Limit)240 MPa34.8 ksi
Charpy V-Notch Impact (RT)90 J66.4 ft·lbf
Hardness, Brinell200 HB
Hardness, Rockwell B93 HRB
Hardness, Vickers210 HV

Thermal6

Alloy 22 Cast is rated for continuous service to 650°C (1,202 °F). It conducts heat at 9.8 W/m·K (5.66 BTU/hr·ft·°F), worse than 92% of nickel alloy grades. Thermal expansion is 12.4 µm/m·K (6.89 µin/in·°F).

Thermal Conductivity9.8 W/m·K5.7 BTU/hr·ft·°F
Specific Heat Capacity414 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.4 µm/m·K6.9 µin/in·°F
Latent Heat of Fusion285 J/g123 BTU/lb
Max Service Temperature (continuous)650°C1,202 °F
Min Service Temperature-196°C-321 °F

Electrical3

Alloy 22 Cast conducts electricity at 1.5 % IACS, better than 59% of nickel alloy grades.

Electrical Conductivity1.5 % IACS
Electrical Resistivity1.16×10⁻⁶ Ω·m45.7 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (88/100), better than 81% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.08 V
Corrosion ResistanceExcellent88/100
Chemical Resistance SummaryExcellent in oxidizing acids (nitric, mixed acid, wet chlorine, hypochlorite, FeCl3/CuCl2) and good in reducing media (dilute HCl, H2SO4, formic/acetic); resists chloride pitting, crevice corrosion and chloride SCC; attacked by hot concentrated HCl/H2SO4 above about 70-80 °C and by molten salts/sulfur-bearing gases at high temperature.

Sustainability4

Producing a kilogram of Alloy 22 Cast takes about 145 MJ of energy and emits 12 kg of CO₂ — less than 77% of nickel alloy grades. Typical recycled content is 40%.

Embodied Energy (primary production)145 MJ/kg62,339 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water260 L/kg31.2 gal/lb
Typical Recycled Content40%

Manufacturability8

Alloy 22 Cast's machinability is not recommended (14/100, worse than 81% of nickel alloy grades); weldability very good (78/100); formability poor (15/100).

MachinabilityNot recommended14/100
Machinability Rating (AISI 1212 = 100 %)11%
WeldabilityVery good78/100
Formability (cold)Poor15/100
CastabilityFair35/100
Brazeability / SolderabilityFair50/100
PolishabilityVery good75/100
Anodizing Responsen/a — nickel alloy; surface conditioning is pickling/passivation or electropolishing, not anodizing

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Alloy 22 Cast

Is Alloy 22 easy to machine?

Treat as a gummy, work-hardening nickel alloy: rigid setups, positive-rake sharp carbide, slow speeds with heavy feed, generous flood coolant and no dwelling to avoid glazing.

Can Alloy 22 be welded?

Very good weldability by GTAW/GMAW/SMAW with matching ERNiCrMo-10 filler, low heat input, stringer beads and interpass cooling below ~100 °C; no post-weld heat treatment needed for most service.

Can Alloy 22 be formed, bent or molded?

Cold forms well but work-hardens fast — allow ~2× the power of stainless, use intermediate anneals at 1120-1150 °C with rapid quench; hot work 950-1200 °C then solution anneal.

What surface finishes work on Alloy 22?

Pickle or grind off heat tint and oxide before service (heat tint degrades corrosion resistance); electropolishing or mechanical polishing gives high-purity surfaces — anodizing not applicable.

Alloy 22 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cr20 – 22.521
Mo12.5 – 14.513.5
W2.5 – 3.53
Fe2 – 64
Co≤ 2.51
Mn≤ 0.5—
V≤ 0.35—
Si≤ 0.08—
C≤ 0.02—
P≤ 0.02—
S≤ 0.02—
Nibalance, typically 55-59 %balance—

Alloy 22 Cast — frequently asked

What is Alloy 22 Cast used for?

Alloy 22 Cast is typically used for pharmaceutical reactors, flue gas desulfurization, waste treatment and chemical piping. In short: widest-range corrosion nickel; handles oxidizing and reducing acids; very good weldability, poor machinability.

What is the yield strength of Alloy 22 Cast?

Alloy 22 Cast has a typical yield strength of 320 MPa (46.4 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 69% of nickel alloy grades. Strength varies by condition: see the 6 listed tempers.

Is Alloy 22 Cast easy to machine?

Not especially — machinability is rated not recommended (14/100, worse than 81% of nickel alloy grades). Treat as a gummy, work-hardening nickel alloy: rigid setups, positive-rake sharp carbide, slow speeds with heavy feed, generous flood coolant and no dwelling to avoid glazing.

Can Alloy 22 Cast be welded?

Yes — weldability is rated very good (78/100). Very good weldability by GTAW/GMAW/SMAW with matching ERNiCrMo-10 filler, low heat input, stringer beads and interpass cooling below ~100 °C; no post-weld heat treatment needed for most service.

What surface finishes work on Alloy 22 Cast?

Pickle or grind off heat tint and oxide before service (heat tint degrades corrosion resistance); electropolishing or mechanical polishing gives high-purity surfaces — anodizing not applicable.

Can Alloy 22 Cast be formed, bent or molded?

Cold forms well but work-hardens fast — allow ~2× the power of stainless, use intermediate anneals at 1120-1150 °C with rapid quench; hot work 950-1200 °C then solution anneal.

What is the maximum service temperature of Alloy 22 Cast?

Alloy 22 Cast is rated for continuous use to about 650°C (1,202 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Alloy 22-ANN and Alloy 22-CD?

ANN is the default condition — standard stocked condition for plate, sheet, pipe, tube and fittings; maximum corrosion resistance and ductility. CD: pick for fasteners, springs, small-diameter tubing and shafts needing higher strength and tighter tolerances; ductility and formability reduced. Yield strength is 400 MPa in ANN versus 800 MPa in CD.

Sources

  1. ASTM B575 — Ni-Cr-Mo alloy plate, sheet and strip (UNS N06022) — ASTM International (2023)
  2. ASTM B574 / B564 / B622 / B619 — bar, forgings, seamless and welded pipe & tube — ASTM International (2023)
  3. ASTM A494 — Castings, Nickel and Nickel Alloy (grade CX2MW) — ASTM International (2020)
  4. HASTELLOY C-22 alloy principal features and physical properties — Haynes International (2020)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  6. AWS A5.14 / A5.11 — ERNiCrMo-10 and ENiCrMo-10 filler metals — AWS (2018)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.