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Nickel Alloy Alloy 22-AW vs Alloy 22 Cast

Nickel Alloy · Alloy 22 temper comparison

Alloy 22-AW and Alloy 22 Cast are two conditions of the same nickel alloy grade, Alloy 22: AW (as-welded deposit) versus Cast (as cast). The chemistry is identical, so every difference below comes from the condition. Alloy 22-AW is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 320 MPa (46.4 ksi) for Alloy 22 Cast, about 50% more; tensile strength follows at 760 MPa (110 ksi) vs 620 MPa (89.9 ksi). Alloy 22-AW is the more ductile: elongation 40% versus 28% for Alloy 22 Cast, and Alloy 22-AW is harder (225 HV vs 210 HV).

Alloy 22-AWChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Alloy 22-AW vs Alloy 22 Cast: properties

Alloy 22-AWAlloy 22 Cast

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

206 GPa29.9 Msi
200 GPa29 Msi

Tensile Strength (Ultimate)

760 MPa110 ksi
620 MPa89.9 ksi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
320 MPa46.4 ksi

Elongation at Break

40%
28%

Reduction in Area

45%
28%

Compressive Strength

480 MPa69.6 ksi
320 MPa46.4 ksi

Shear Strength

500 MPa72.5 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

290 MPa42.1 ksi
240 MPa34.8 ksi

Charpy V-Notch Impact (RT)

100 J73.8 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

210 HB
200 HB

Hardness, Rockwell B

92 HRB
93 HRB

Hardness, Vickers

225 HV
210 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 155 GPa22.5 Msi · Poisson's Ratio 0.28

Physical

Density and transition temperatures.

Same in both: Density 8.69 g/cm³0.31 lb/in³ · Melting Point (Solidus) 1,357°C2,475 °F · Liquidus Temperature 1,399°C2,550 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

9.9 W/m·K5.7 BTU/hr·ft·°F
9.8 W/m·K5.7 BTU/hr·ft·°F

Max Service Temperature (continuous)

675°C1,247 °F
650°C1,202 °F

Same in both: Specific Heat Capacity 414 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.4 µm/m·K6.9 µin/in·°F · Latent Heat of Fusion 285 J/g123 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1.15×10⁻⁶ Ω·m45.3 µΩ·in
1.16×10⁻⁶ Ω·m45.7 µΩ·in

Same in both: Electrical Conductivity 1.5 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
88 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.08 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

13 / 100
14 / 100

Machinability Rating (AISI 1212 = 100 %)

10%
11%

Weldability

85 / 100
78 / 100

Formability (cold)

45 / 100
15 / 100

Same in both: Castability 35 / 100 · Brazeability / Solderability 50 / 100 · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 145 MJ/kg62,339 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 260 L/kg31.2 gal/lb · Typical Recycled Content 40%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleAlloy 22

Alloy 22-AW vs Alloy 22 Cast — frequently asked

Is Alloy 22-AW stronger than Alloy 22 Cast?

Yes. Alloy 22-AW has a typical yield strength of 480 MPa (69.6 ksi) against 320 MPa (46.4 ksi) for Alloy 22 Cast — about 50% more. Tensile strength is 760 MPa (110 ksi) vs 620 MPa (89.9 ksi).

Which condition does FabDigit quote by default, AW or Cast?

ANN is the default Alloy 22 condition in the FabDigit quote flow (neither AW nor Cast). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, Alloy 22-AW or Alloy 22 Cast?

Alloy 22-AW. Its weldability rates excellent (85/100) against very good (78/100) for Alloy 22 Cast.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 22-AW and Alloy 22 Cast side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.