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Steel Mild Steel-SR (Stress relieved)

Heat-treated state

Use to stabilise dimensions of welded or heavily machined mild-steel assemblies with minimal loss of strength.

CNC machiningSheet metalStandard cost $$

Values for the SR condition

Other Mild Steel tempers and conditions

Mild Steel is listed in 7 conditions; see the grade overview at Mild Steel.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Use when maximum ductility for severe forming, deep drawing or spinning is needed, or to relieve prior cold work.21034038100 HB—
Cold rolled
Pick for thin sheet needing a clean bright surface, tight thickness tolerance and good deep-draw/bend behaviour.24035032110 HB—
HRDefault
Hot rolled
Default, cheapest form for structural plate, sections and hot-rolled bar where mill scale and loose tolerances are acceptable.25040024120 HB—
Normalized
Choose for uniform fine-grain structure and consistent toughness in thicker plate, forgings and weldments.26042028125 HB—
SRThis page
Stress relieved
Use to stabilise dimensions of welded or heavily machined mild-steel assemblies with minimal loss of strength.28040024120 HB10.8 % IACS
Cold drawn
Best pick for machined shafts and fixture parts: bright surface, tight diameter tolerance and ~40 % higher yield than hot-rolled.37044015130 HB—
Carburized & quenched
Pick when a mild-steel part needs a wear-resistant surface (gears, pins, bushings) while keeping a tough low-carbon core.3805501260 HRC10 % IACS

What is Mild Steel-SR?

Mild Steel-SR is Mild Steel heat treated to SR — use to stabilise dimensions of welded or heavily machined mild-steel assemblies with minimal loss of strength. Mild Steel-SR has a yield strength of 280 MPa (40.6 ksi) and a tensile strength of 400 MPa (58 ksi) — weaker than 90% of steel grades. Elongation at break is 24% and the elastic modulus is 200 GPa (29 Msi). Mild Steel-SR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,495°C (2,723 °F). HR is the default condition FabDigit quotes; SR is available on request or by drawing note.

Advantages

  • Readily welded — 95/100, better than 97% of steel grades
  • High electrical conductivity — 10.8 % IACS, better than 94% of steel grades
  • Forms and bends easily — 80/100, better than 93% of steel grades
  • Conducts heat well — 51 W/m·K (29.5 BTU/hr·ft·°F), better than 92% of steel grades
  • Easy to machine — 62/100, better than 89% of steel grades

Limitations

  • Low strength — 280 MPa (40.6 ksi), worse than 90% of steel grades

Mild Steel-SR properties

Typical room-temperature values for Mild Steel-SR; 22 are specific to this condition. Other listed values are Mild Steel reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

Mild Steel-SR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,495°C (2,723 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,495°C2,723 °F
Liquidus Temperature1,520°C2,768 °F

Mechanical16

Mild Steel-SR has a yield strength of 280 MPa (40.6 ksi) and a tensile strength of 400 MPa (58 ksi) — weaker than 90% of steel grades. Elongation at break is 24% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)400 MPa58 ksi
Yield Strength (0.2% offset)280 MPa40.6 ksi
Elongation at Break24%
Reduction in Area50%
Compressive Strength280 MPa40.6 ksi
Shear Strength250 MPa36.3 ksi
Fatigue Strength (Endurance Limit)200 MPa29 ksi
Fracture Toughness (K_IC)120 MPa·√m109 ksi·√in
Charpy V-Notch Impact (RT)55 J40.6 ft·lbf
Hardness, Brinell120 HB
Hardness, Rockwell B67 HRB
Hardness, Vickers126 HV

Thermal6

Mild Steel-SR is rated for continuous service to 400°C (752 °F). It conducts heat at 51 W/m·K (29.5 BTU/hr·ft·°F), better than 92% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity51 W/m·K29.5 BTU/hr·ft·°F
Specific Heat Capacity480 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion247 J/g106 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-20°C-4 °F

Electrical3

Mild Steel-SR conducts electricity at 10.8 % IACS, better than 94% of steel grades.

Electrical Conductivity10.8 % IACS
Electrical Resistivity1.6×10⁻⁷ Ω·m6.3 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (10/100), worse than 86% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.65 V
Corrosion ResistanceNot recommended10/100
Chemical Resistance SummaryRusts freely in humid air, water and chlorides; attacked rapidly by dilute acids; acceptable in dry environments, strong alkalis, oils and most non-oxidising solvents. Always needs paint, zinc, phosphate or oil protection.

Sustainability4

Producing a kilogram of Mild Steel-SR takes about 25 MJ of energy and emits 2.1 kg of CO₂ — less than 82% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)25 MJ/kg10,748 BTU/lb
Embodied Carbon (primary production)2.1 kg CO₂/kg
Embodied Water40 L/kg4.8 gal/lb
Typical Recycled Content30%

Manufacturability8

Mild Steel-SR's machinability is good (62/100, better than 89% of steel grades); weldability excellent (95/100); formability very good (80/100).

MachinabilityGood62/100
Machinability Rating (AISI 1212 = 100 %)62%
WeldabilityExcellent95/100
Formability (cold)Very good80/100
CastabilityFair45/100
Brazeability / SolderabilityVery good80/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; use zinc plating, hot-dip galvanizing, phosphate/black oxide or paint instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Mild Steel-SR

Is Mild Steel easy to machine?

Easy but gummy in the annealed/hot-rolled state — use positive-rake tools, moderate speeds and flood coolant; cold-drawn bar chips and finishes noticeably better.

Can Mild Steel be welded?

Excellent by SMAW/GMAW/FCAW/TIG/resistance with no preheat below ~25 mm (CE typically <0.35); use E7018/ER70S-6 filler and remove mill scale, galvanizing or oil first.

Can Mild Steel be formed, bent or molded?

Very good cold formability — bends to 1t–2t radii, deep-draws in Al-killed CR sheet; hot forge 1050–1250 °C, allow springback and grain-direction effects.

What surface finishes work on Mild Steel?

Not anodizable; protect with zinc plating, hot-dip galvanizing, phosphate + paint/powder coat, black oxide or oil, since bare surfaces flash-rust within hours in humid air.

Mild Steel chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C≤0.26 % for A36 plate; 0.14–0.22 % for Q235/10180.05 – 0.250.18
Mn0.25 – 1.20.6
Si≤0.05 % in Al-killed CR sheet0 – 0.40.2
P≤ 0.050.02
S≤ 0.050.03
Curesidual; 0.20 % min if copper-bearing specified≤ 0.350.1
Febalance—

Mild Steel-SR — frequently asked

What is Mild Steel-SR used for?

Mild Steel-SR is typically used for welded frames and weldments, machine brackets and mounting plates, sheet metal enclosures and chassis, structural beams, base plates and gussets, laser-cut and formed panels and ducting and guarding. In short: workhorse mild-steel plate.

What is the yield strength of Mild Steel-SR?

Mild Steel-SR has a typical yield strength of 280 MPa (40.6 ksi) and a tensile strength of 400 MPa (58 ksi) — weaker than 90% of steel grades. Strength varies by condition: see the 7 listed tempers.

Is Mild Steel-SR easy to machine?

Reasonably — machinability is rated good (62/100, better than 89% of steel grades). Easy but gummy in the annealed/hot-rolled state — use positive-rake tools, moderate speeds and flood coolant; cold-drawn bar chips and finishes noticeably better.

Can Mild Steel-SR be welded?

Yes — weldability is rated excellent (95/100). Excellent by SMAW/GMAW/FCAW/TIG/resistance with no preheat below ~25 mm (CE typically <0.35); use E7018/ER70S-6 filler and remove mill scale, galvanizing or oil first.

What surface finishes work on Mild Steel-SR?

Not anodizable; protect with zinc plating, hot-dip galvanizing, phosphate + paint/powder coat, black oxide or oil, since bare surfaces flash-rust within hours in humid air.

Can Mild Steel-SR be formed, bent or molded?

Very good cold formability — bends to 1t–2t radii, deep-draws in Al-killed CR sheet; hot forge 1050–1250 °C, allow springback and grain-direction effects.

What is the maximum service temperature of Mild Steel-SR?

Mild Steel-SR is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Mild Steel-HR and Mild Steel CARB?

HR is the default condition — default, cheapest form for structural plate, sections and hot-rolled bar where mill scale and loose tolerances are acceptable. CARB: pick when a mild-steel part needs a wear-resistant surface (gears, pins, bushings) while keeping a tough low-carbon core. Yield strength is 250 MPa in HR versus 380 MPa in CARB.

Can FabDigit make parts in Mild Steel-SR?

Yes — Mild Steel-SR is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM A36/A36M — Carbon Structural Steel — ASTM International (2019)
  2. GB/T 700 — (Q195–Q275) — SAC (2006)
  3. EN 10025-2 — Non-alloy structural steels (S235JR) — CEN (2019)
  4. ASTM A1008/A1008M — Cold-Rolled Carbon Steel Sheet — ASTM International (2021)
  5. ASTM A108 / A29 — Cold-Finished and Hot-Wrought Carbon Steel Bars — ASTM International (2018)
  6. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels — ASM International (1990)
  7. Machinery's Handbook, 31st ed. — Industrial Press (2020)
  8. worldsteel LCI data for steel products — World Steel Association (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.