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Steel Medium Carbon Steel vs Mild Steel

Steel · grade comparison

Steel Medium Carbon Steel and Mild Steel are both steel grades. Medium Carbon Steel is the stronger of the two: yield strength 330 MPa (47.9 ksi) against 250 MPa (36.3 ksi) for Mild Steel, about 32% more; tensile strength follows at 585 MPa (84.8 ksi) vs 400 MPa (58 ksi). In exchange, Mild Steel is the more ductile: elongation 24% versus 16% for Medium Carbon Steel, and Medium Carbon Steel is harder (179 HB vs 120 HB). On the shop floor, Mild Steel welds better (excellent vs fair) and Medium Carbon Steel sits in a lower cost tier (budget, $) than Mild Steel (standard, $$).

Medium Carbon SteelChoose it when strength drives the design, or when cost is the deciding factor.

Mild SteelChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

Medium Carbon Steel vs Mild Steel: properties

Medium Carbon SteelMild Steel

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
200 GPa29 Msi

Shear Modulus

80 GPa11.6 Msi
79 GPa11.5 Msi

Tensile Strength (Ultimate)

585 MPa84.8 ksi
400 MPa58 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
250 MPa36.3 ksi

Elongation at Break

16%
24%

Reduction in Area

40%
45%

Compressive Strength

330 MPa47.9 ksi
250 MPa36.3 ksi

Shear Strength

390 MPa56.6 ksi
250 MPa36.3 ksi

Fatigue Strength (Endurance Limit)

275 MPa39.9 ksi
200 MPa29 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
110 MPa·√m100 ksi·√in

Charpy V-Notch Impact (RT)

22 J16.2 ft·lbf
50 J36.9 ft·lbf

Hardness, Brinell

179 HB
120 HB

Hardness, Rockwell B

88 HRB
67 HRB

Hardness, Vickers

188 HV
126 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,495°C2,723 °F

Liquidus Temperature

1,495°C2,723 °F
1,520°C2,768 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
51 W/m·K29.5 BTU/hr·ft·°F

Specific Heat Capacity

486 J/kg·K0.12 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Same in both: Latent Heat of Fusion 247 J/g106 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
10.8 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
1.6×10⁻⁷ Ω·m6.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.65 V

Corrosion Resistance

12 / 100
10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
60 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
60%

Weldability

50 / 100
95 / 100

Formability (cold)

40 / 100
80 / 100

Brazeability / Solderability

60 / 100
80 / 100

Polishability

60 / 100
55 / 100

Castability

—
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

26 MJ/kg11,178 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Carbon (primary production)

2 kg CO₂/kg
2.1 kg CO₂/kg

Same in both: Embodied Water 40 L/kg4.8 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

75 kN·m/kg
51 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
25.5 MN·m/kg

Modulus of Resilience

266 kJ/m³
156 kJ/m³

Thermal Diffusivity

12.8 mm²/s
13.5 mm²/s

Thermal Shock Resistance Index

12
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleMedium Carbon SteelMild Steel

Manufacturing and finishing

CapabilityMedium Carbon SteelMild Steel
Default conditionHRHR
Relative cost$ Budget$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

Medium Carbon Steel vs Mild Steel — frequently asked

Is Medium Carbon Steel stronger than Mild Steel?

Yes. Medium Carbon Steel has a typical yield strength of 330 MPa (47.9 ksi) against 250 MPa (36.3 ksi) for Mild Steel — about 32% more. Tensile strength is 585 MPa (84.8 ksi) vs 400 MPa (58 ksi).

Which is cheaper, Medium Carbon Steel or Mild Steel?

Medium Carbon Steel is the lower-cost material: it sits in the budget tier ($) while Mild Steel is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Medium Carbon Steel or Mild Steel?

Mild Steel, by a small margin. Both rate good for machinability — 60/100 against 55/100 for Medium Carbon Steel; for welding the order is Mild Steel first (excellent, 95/100) then Medium Carbon Steel (fair, 50/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Medium Carbon Steel and Mild Steel side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.