Steel HRS vs Mild Steel
Steel · grade comparison
Steel HRS and Mild Steel are both steel grades, both multipurpose steel. HRS is the stronger of the two: yield strength 285 MPa (41.3 ksi) against 250 MPa (36.3 ksi) for Mild Steel, about 14% more; tensile strength follows at 450 MPa (65.3 ksi) vs 400 MPa (58 ksi). HRS is harder — 130 HB against 120 HB for Mild Steel — which matters for wear surfaces and threads. On the shop floor, Mild Steel forms better (very good vs good).
HRSChoose it when strength drives the design, or when surface hardness matters.
HRS vs Mild Steel: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 79 GPa11.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Fatigue Strength (Endurance Limit) 200 MPa29 ksi
Physical
Density and transition temperatures.
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,495°C2,723 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Same in both: Specific Heat Capacity 480 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 247 J/g106 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -20°C-4 °F
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 10.8 % IACS · Electrical Resistivity 1.6×10⁻⁷ Ω·m6.3 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.65 V · Corrosion Resistance 10 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Formability (cold)
Brazeability / Solderability
Polishability
Castability
Same in both: Machinability 60 / 100 · Machinability Rating (AISI 1212 = 100 %) 60% · Weldability 95 / 100
Sustainability
Primary-production footprint per kilogram.
Typical Recycled Content
Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 2.1 kg CO₂/kg · Embodied Water 40 L/kg4.8 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 25.5 MN·m/kg
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | HRS | Mild Steel |
|---|---|---|
| Default condition | HR | HR |
| Relative cost | $$ Standard | $$ Standard |
| Min. machined wall | 0.8 mm | 0.8 mm |
| Best machined surface | Ra 1.6 µm | Ra 1.6 µm |
Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.
HRS vs Mild Steel — frequently asked
Is HRS stronger than Mild Steel?
Yes. HRS has a typical yield strength of 285 MPa (41.3 ksi) against 250 MPa (36.3 ksi) for Mild Steel — about 14% more. Tensile strength is 450 MPa (65.3 ksi) vs 400 MPa (58 ksi).
Which is cheaper, HRS or Mild Steel?
Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.
When should I choose HRS over Mild Steel?
Pick HRS when strength drives the design, or when surface hardness matters.
Ready to make it?
Upload a CAD file and FabDigit prices the part in HRS and Mild Steel side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.