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Copper Alloy TBe1.9-TH01

Precip hard

TH01 = tD01 and precipitation hardened

Aged after light cold work: slightly higher strength than TF00 with usable ductility for formed springs.

High cost $$$$

Values for the TH01 condition

Other TBe1.9 tempers and conditions

TBe1.9 is listed in 10 conditions; see the grade overview at TBe1.9.

Compare all 10 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution heat treated
Pick for maximum formability: deep-drawn, bent or coined parts that will be precipitation aged after forming.24048040100 HB17 % IACS
As fabricated
As-cast blanks for bushings, mould inserts and non-sparking tools that will be solution treated and aged after rough machining.26048015130 HB17 % IACS
Solution heat treated and cold worked, quarter hard
Light cold work for moderate forming with slightly higher as-formed strength before ageing.45059020165 HB17 % IACS
Solution heat treated and cold worked, half hard
Half-hard strip/bar for mild bending, later aged to reach high strength with better flatness.5506601212 HRC17 % IACS
Solution heat treated and cold worked, full hard
Fully cold-worked, un-aged strip/wire; use where springs are aged after coiling or where dimensional stability matters.700760421 HRC17 % IACS
Solution heat treated and artificially aged
Heat-treated castings for heavy-load bushings, guide blocks and plastic-mould inserts needing ~1000 MPa and 320–360 HB.9301,0701.536 HRC21 % IACS
TF00Default
Solution heat treated and precipitation hardened
Standard stock condition for machined bar, plate, bushings and mould inserts needing ~1200 MPa strength with 36–40 HRC.1,0301,200438 HRC22 % IACS
TH01This page
TD01 and precipitation hardened
Aged after light cold work: slightly higher strength than TF00 with usable ductility for formed springs.1,0701,200439 HRC22 % IACS
TD02 and precipitation hardened
Common strip condition for high-load contacts and springs where formability was consumed before ageing.1,1001,260340 HRC22 % IACS
TD04 and precipitation hardened
Highest strength/hardness condition — choose for springs, dies and wear parts where forming is finished and ductility is not needed.1,2101,380242 HRC22 % IACS

What is TBe1.9-TH01?

TBe1.9-TH01 is TBe1.9 in the TH01 condition — aged after light cold work: slightly higher strength than TF00 with usable ductility for formed springs. TBe1.9-TH01 has a yield strength of 1,070 MPa (155 ksi) and a tensile strength of 1,200 MPa (174 ksi) — stronger than 100% of copper alloy grades. Elongation at break is 4% and the elastic modulus is 130 GPa (18.9 Msi). TBe1.9-TH01 has a density of 8.26 g/cm³ (0.298 lb/in³), lighter than 83% of copper alloy grades. It melts at 865°C (1,589 °F). TF00 is the default condition FabDigit quotes; TH01 is available on request or by drawing note.

Advantages

  • High strength — 1,070 MPa (155 ksi), better than 100% of copper alloy grades
  • Polishes to a fine finish — 85/100, better than 92% of copper alloy grades
  • Stiff — 130 GPa (18.9 Msi), better than 89% of copper alloy grades

Limitations

  • High embodied carbon — 9 kg CO₂/kg, worse than 99% of copper alloy grades
  • Limited ductility — 4%, worse than 96% of copper alloy grades
  • Limited formability — 12/100, worse than 85% of copper alloy grades

TBe1.9-TH01 properties

Typical room-temperature values for TBe1.9-TH01; 22 are specific to this condition. Other listed values are TBe1.9 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

TBe1.9-TH01 has a density of 8.26 g/cm³ (0.298 lb/in³), lighter than 83% of copper alloy grades. It melts at 865°C (1,589 °F).

Density8.26 g/cm³0.3 lb/in³
Melting Point (Solidus)865°C1,589 °F
Liquidus Temperature980°C1,796 °F

Mechanical16

TBe1.9-TH01 has a yield strength of 1,070 MPa (155 ksi) and a tensile strength of 1,200 MPa (174 ksi) — stronger than 100% of copper alloy grades. Elongation at break is 4% and the elastic modulus is 130 GPa (18.9 Msi).

Elastic (Young's) Modulus130 GPa18.9 Msi
Shear Modulus50 GPa7.3 Msi
Bulk Modulus115 GPa16.7 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)1,200 MPa174 ksi
Yield Strength (0.2% offset)1,070 MPa155 ksi
Elongation at Break4%
Reduction in Area11%
Compressive Strength1,120 MPa162 ksi
Shear Strength780 MPa113 ksi
Fatigue Strength (Endurance Limit)265 MPa38.4 ksi
Fracture Toughness (K_IC)37 MPa·√m33.7 ksi·√in
Charpy V-Notch Impact (RT)7 J5.2 ft·lbf
Hardness, Brinell370 HB
Hardness, Rockwell C39 HRC
Hardness, Vickers390 HV

Thermal6

TBe1.9-TH01 is rated for continuous service to 200°C (392 °F). It conducts heat at 118 W/m·K (68.2 BTU/hr·ft·°F), better than 65% of copper alloy grades. Thermal expansion is 17.5 µm/m·K (9.72 µin/in·°F).

Thermal Conductivity118 W/m·K68.2 BTU/hr·ft·°F
Specific Heat Capacity420 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17.5 µm/m·K9.7 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-200°C-328 °F

Electrical3

TBe1.9-TH01 conducts electricity at 22 % IACS, better than 55% of copper alloy grades.

Electrical Conductivity22 % IACS
Electrical Resistivity7.8×10⁻⁸ Ω·m3.07 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (65/100), better than 58% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceGood65/100
Chemical Resistance SummaryGood in fresh and sea water, non-oxidising acids, industrial atmospheres and most lubricants; attacked by ammonia/amines (SCC risk), oxidising acids, ferric salts and elemental sulphur.

Sustainability4

Producing a kilogram of TBe1.9-TH01 takes about 130 MJ of energy and emits 9 kg of CO₂ — more than 99% of copper alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)130 MJ/kg55,890 BTU/lb
Embodied Carbon (primary production)9 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content30%

Manufacturability7

TBe1.9-TH01's machinability is fair (45/100, better than 64% of copper alloy grades); weldability fair (40/100); formability not recommended (12/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityFair40/100
Formability (cold)Not recommended12/100
CastabilityGood60/100
Brazeability / SolderabilityGood65/100
PolishabilityExcellent85/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with TBe1.9-TH01

Is TBe1.9 easy to machine?

Machines like a hard bronze in the aged (TF00/TH04) state with carbide tools, positive rake and flood coolant; all cutting, grinding and polishing must be wet or locally exhausted because beryllium-bearing dust and fume are toxic.

Can TBe1.9 be welded?

Fusion welding is difficult (Be oxide film, loss of ageing response) — prefer resistance, laser or electron-beam welding on solution-treated material and re-age afterwards; braze/solder with pre-cleaned, flux-protected joints.

Can TBe1.9 be formed, bent or molded?

Form only in TB00/TD01 tempers then precipitation age (typically ~315–330 °C, 2–3 h) allowing for ~0.1–0.3 % shrinkage; castings need controlled melting under cover and full solution treatment (~790 °C, water quench) before ageing.

What surface finishes work on TBe1.9?

Takes a mirror polish suited to mould inserts; readily nickel-, silver- or gold-plated after oxide removal, and produces a stable brown patina in air — no anodizing (n/a for copper alloys).

TBe1.9 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Beprimary precipitation-hardening element1.85 – 2.11.95
Nigrain refinement / ageing control0.2 – 0.40.3
Ti0.1 – 0.250.18
Feimpurity limit≤ 0.15—
Siimpurity limit≤ 0.15—
Alimpurity limit≤ 0.15—
Pbimpurity limit≤ 0.01—
Cubalance—

TBe1.9-TH01 — frequently asked

What is TBe1.9-TH01 used for?

TBe1.9-TH01 is typically used for cast bushings/bearings, non-sparking tool castings, mold inserts and wear plates. In short: cast beryllium bronze; high hardness, non-sparking; mirror-polishable mould material.

What is the yield strength of TBe1.9-TH01?

TBe1.9-TH01 has a typical yield strength of 1,070 MPa (155 ksi) and a tensile strength of 1,200 MPa (174 ksi) — stronger than 100% of copper alloy grades. Strength varies by condition: see the 10 listed tempers.

Is TBe1.9-TH01 easy to machine?

Reasonably — machinability is rated fair (45/100, better than 64% of copper alloy grades). Machines like a hard bronze in the aged (TF00/TH04) state with carbide tools, positive rake and flood coolant; all cutting, grinding and polishing must be wet or locally exhausted because beryllium-bearing dust and fume are toxic.

Can TBe1.9-TH01 be welded?

With care — weldability is rated fair (40/100). Fusion welding is difficult (Be oxide film, loss of ageing response) — prefer resistance, laser or electron-beam welding on solution-treated material and re-age afterwards; braze/solder with pre-cleaned, flux-protected joints.

What surface finishes work on TBe1.9-TH01?

Takes a mirror polish suited to mould inserts; readily nickel-, silver- or gold-plated after oxide removal, and produces a stable brown patina in air — no anodizing (n/a for copper alloys).

Can TBe1.9-TH01 be formed, bent or molded?

Form only in TB00/TD01 tempers then precipitation age (typically ~315–330 °C, 2–3 h) allowing for ~0.1–0.3 % shrinkage; castings need controlled melting under cover and full solution treatment (~790 °C, water quench) before ageing.

What is the maximum service temperature of TBe1.9-TH01?

TBe1.9-TH01 is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between TBe1.9-TF00 and TBe1.9-TB00?

TF00 is the default condition — standard stock condition for machined bar, plate, bushings and mould inserts needing ~1200 MPa strength with 36–40 HRC. TB00: pick for maximum formability: deep-drawn, bent or coined parts that will be precipitation aged after forming. Yield strength is 1,030 MPa in TF00 versus 240 MPa in TB00.

Sources

  1. GB/T 2059 / GB/T 2040 — SAC (2017)
  2. ASM Handbook Vol.2 — Properties of Nonferrous Alloys (C17200) — ASM International (1990)
  3. Alloy 25 (CuBe2) technical datasheet — Materion Brush Performance Alloys (2021)
  4. C17200 alloy properties — Copper Development Association (copper.org) (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.