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Copper Alloy C81500-F (As fabricated)

Temper

UNS C81500

Pick when only moderate strength is needed and the part will be heat treated later or used soft.

High cost $$$$

Values for the F condition

Other C81500 tempers and conditions

C81500 is listed in 3 conditions; see the grade overview at C81500.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution heat treated
Soft, supersaturated condition supplied for straightening, machining or subsequent ageing.952403048 HB42 % IACS
FThis page
As fabricated
Pick when only moderate strength is needed and the part will be heat treated later or used soft.1102502555 HB55 % IACS
TF00Default
Solution heat treated and precipitation hardened
Standard commercial condition: best combination of strength, hardness and ~80 % IACS conductivity.27535017105 HB82 % IACS

What is C81500-F?

C81500-F is C81500 in the F temper — pick when only moderate strength is needed and the part will be heat treated later or used soft. C81500-F has a yield strength of 110 MPa (16 ksi) and a tensile strength of 250 MPa (36.3 ksi) — weaker than 82% of copper alloy grades. Elongation at break is 25% and the elastic modulus is 117 GPa (17 Msi). C81500-F has a density of 8.89 g/cm³ (0.321 lb/in³), heavier than 72% of copper alloy grades. It melts at 1,075°C (1,967 °F). TF00 is the default condition FabDigit quotes; F is available on request or by drawing note.

Advantages

  • Conducts heat well — 230 W/m·K (132.9 BTU/hr·ft·°F), better than 81% of copper alloy grades
  • High electrical conductivity — 55 % IACS, better than 80% of copper alloy grades

Limitations

  • Hard to polish — 60/100, worse than 92% of copper alloy grades
  • Difficult to machine — 25/100, worse than 86% of copper alloy grades
  • Low strength — 110 MPa (16 ksi), worse than 82% of copper alloy grades

C81500-F properties

Typical room-temperature values for C81500-F; 10 are specific to this condition. Other listed values are C81500 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C81500-F has a density of 8.89 g/cm³ (0.321 lb/in³), heavier than 72% of copper alloy grades. It melts at 1,075°C (1,967 °F).

Density8.89 g/cm³0.32 lb/in³
Melting Point (Solidus)1,075°C1,967 °F
Liquidus Temperature1,080°C1,976 °F

Mechanical11

C81500-F has a yield strength of 110 MPa (16 ksi) and a tensile strength of 250 MPa (36.3 ksi) — weaker than 82% of copper alloy grades. Elongation at break is 25% and the elastic modulus is 117 GPa (17 Msi).

Elastic (Young's) Modulus117 GPa17 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus138 GPa20 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)250 MPa36.3 ksi
Yield Strength (0.2% offset)110 MPa16 ksi
Elongation at Break25%
Shear Strength230 MPa33.4 ksi
Fatigue Strength (Endurance Limit)125 MPa18.1 ksi
Hardness, Brinell55 HB
Hardness, Rockwell B62 HRB

Thermal6

C81500-F is rated for continuous service to 250°C (482 °F). It conducts heat at 230 W/m·K (132.9 BTU/hr·ft·°F), better than 81% of copper alloy grades. Thermal expansion is 17.6 µm/m·K (9.78 µin/in·°F).

Thermal Conductivity230 W/m·K133 BTU/hr·ft·°F
Specific Heat Capacity376 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17.6 µm/m·K9.8 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-200°C-328 °F

Electrical3

C81500-F conducts electricity at 55 % IACS, better than 80% of copper alloy grades.

Electrical Conductivity55 % IACS
Electrical Resistivity3.1×10⁻⁸ Ω·m1.22 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (60/100), worse than 68% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceGood60/100
Chemical Resistance SummaryGood in fresh/industrial water, steam and most non-oxidising acids; attacked by ammonia/amines, oxidising acids, mercury salts and sulphur compounds; tarnishes in moist air.

Sustainability4

Producing a kilogram of C81500-F takes about 53 MJ of energy and emits 3.4 kg of CO₂ — less than 85% of copper alloy grades. Typical recycled content is 40%.

Embodied Energy (primary production)53 MJ/kg22,786 BTU/lb
Embodied Carbon (primary production)3.4 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content40%

Manufacturability8

C81500-F's machinability is poor (25/100, worse than 86% of copper alloy grades); weldability fair (35/100); formability poor (30/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityFair35/100
Formability (cold)Poor30/100
CastabilityGood60/100
Brazeability / SolderabilityGood60/100
PolishabilityGood60/100
Anodizing Responsen/a — copper alloy, not anodised; use electroplating (Ni/Ag) or chemical blackening instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C81500-F

Is C81500 easy to machine?

Gummy and low-rated (≈20 % of AISI 1212); machine in the aged TF00 condition with sharp positive-rake carbide, high speed, light feed and flood coolant.

Can C81500 be welded?

GTAW/GMAW with matching or Cu-Si filler is workable but Cr oxide film must be removed and the HAZ loses age hardening — re-age after welding; oxyfuel and brazing above ~700 °C are not recommended.

Can C81500 be formed, bent or molded?

Sand, permanent-mould or continuous casting; melt under cover/inert protection to limit Cr oxidation and dross, feed generously (long freezing range, high conductivity chills fast).

What surface finishes work on C81500?

Not anodisable; use mechanical polishing, Ni or Ag electroplating for contact surfaces, or chemical blackening; alkaline cleaning before plating to remove Cr-rich oxide.

C81500 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Crprecipitation-hardening addition0.4 – 1.50.9
Siimpurity limit; lowers conductivity≤ 0.15—
CuCu + named elements 99.5 min; tramp elements (Pb, Fe, S, P) must be kept very low to preserve conductivity≥ 98 (balance)—

C81500-F — frequently asked

What is C81500-F used for?

C81500-F is typically used for resistance welding electrodes, switchgear parts, high-conductivity structural castings and molds. In short: highest-conductivity cast high-copper; age-hardening cast copper; structural strength at 82 % IACS.

What is the yield strength of C81500-F?

C81500-F has a typical yield strength of 110 MPa (16 ksi) and a tensile strength of 250 MPa (36.3 ksi) — weaker than 82% of copper alloy grades. Strength varies by condition: see the 3 listed tempers.

Is C81500-F easy to machine?

Not especially — machinability is rated poor (25/100, worse than 86% of copper alloy grades). Gummy and low-rated (≈20 % of AISI 1212); machine in the aged TF00 condition with sharp positive-rake carbide, high speed, light feed and flood coolant.

Can C81500-F be welded?

With care — weldability is rated fair (35/100). GTAW/GMAW with matching or Cu-Si filler is workable but Cr oxide film must be removed and the HAZ loses age hardening — re-age after welding; oxyfuel and brazing above ~700 °C are not recommended.

What surface finishes work on C81500-F?

Not anodisable; use mechanical polishing, Ni or Ag electroplating for contact surfaces, or chemical blackening; alkaline cleaning before plating to remove Cr-rich oxide.

Can C81500-F be formed, bent or molded?

Sand, permanent-mould or continuous casting; melt under cover/inert protection to limit Cr oxidation and dross, feed generously (long freezing range, high conductivity chills fast).

What is the maximum service temperature of C81500-F?

C81500-F is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C81500-TF00 and C81500-TB00?

TF00 is the default condition — standard commercial condition: best combination of strength, hardness and ~80 % IACS conductivity. TB00: soft, supersaturated condition supplied for straightening, machining or subsequent ageing. Yield strength is 275 MPa in TF00 versus 95 MPa in TB00.

Sources

  1. ASTM B505/B505M — Copper Alloy Continuous Castings — ASTM (2018)
  2. ASTM B824 — General Requirements for Copper Alloy Castings — ASTM (2021)
  3. CDA Alloy C81500 datasheet (copper.org) — Copper Development Association (2023)
  4. ASM Handbook Vol.2 — Properties of Nonferrous Alloys — ASM International (1990)
  5. ASM Handbook Vol.13B — Corrosion of Copper and Copper Alloys — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.