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Copper Alloy C38500 · supply condition

Copper Alloy C38500-H02

Properties of the H02 condition, compared with the other C38500 tempers.

Cold-drawn condition for CNC turning stock and load-bearing hardware needing higher yield strength.

CNC machiningHigh cost $$$$

What is C38500-H02?

C38500-H02 is C38500 supplied in the H02 condition — cold-drawn condition for CNC turning stock and load-bearing hardware needing higher yield strength. C38500-H02 has a yield strength of 340 MPa (49.3 ksi) and a tensile strength of 470 MPa (68.2 ksi) — stronger than 71% of copper alloy grades. Elongation at break is 15% and the elastic modulus is 97 GPa (14.1 Msi). C38500-H02 has a density of 8.47 g/cm³ (0.306 lb/in³), lighter than 68% of copper alloy grades. It melts at 875°C (1,607 °F). As Extruded is the default condition FabDigit quotes; H02 is available on request or by drawing note.

Advantages

  • Easy to machine — 95/100, better than 100% of copper alloy grades
  • Polishes to a fine finish — 85/100, better than 92% of copper alloy grades

Limitations

  • Low stiffness — 97 GPa (14.1 Msi), worse than 89% of copper alloy grades
  • Difficult to weld — 20/100, worse than 88% of copper alloy grades

C38500-H02 properties

Typical room-temperature values for C38500-H02 — 10 properties are specific to this condition; the rest are grade-level values shared by every C38500 temper. Each bar shows where the value sits among the copper alloy grades in FabDigit's library — further right is higher.

Physical3

C38500-H02 has a density of 8.47 g/cm³ (0.306 lb/in³), lighter than 68% of copper alloy grades. It melts at 875°C (1,607 °F).

Density8.47 g/cm³0.31 lb/in³
Melting Point (Solidus)875°C1,607 °F
Liquidus Temperature890°C1,634 °F

Mechanical14

C38500-H02 has a yield strength of 340 MPa (49.3 ksi) and a tensile strength of 470 MPa (68.2 ksi) — stronger than 71% of copper alloy grades. Elongation at break is 15% and the elastic modulus is 97 GPa (14.1 Msi).

Elastic (Young's) Modulus97 GPa14.1 Msi
Shear Modulus37 GPa5.4 Msi
Bulk Modulus110 GPa16 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)470 MPa68.2 ksi
Yield Strength (0.2% offset)340 MPa49.3 ksi
Elongation at Break15%
Reduction in Area40%
Shear Strength300 MPa43.5 ksi
Fatigue Strength (Endurance Limit)140 MPa20.3 ksi
Charpy V-Notch Impact (RT)20 J14.8 ft·lbf
Hardness, Brinell130 HB
Hardness, Rockwell B75 HRB
Hardness, Vickers140 HV

Thermal6

C38500-H02 is rated for continuous service to 200°C (392 °F). It conducts heat at 123 W/m·K (71.1 BTU/hr·ft·°F), better than 69% of copper alloy grades. Thermal expansion is 20.9 µm/m·K (11.6 µin/in·°F).

Thermal Conductivity123 W/m·K71.1 BTU/hr·ft·°F
Specific Heat Capacity380 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)20.9 µm/m·K11.6 µin/in·°F
Latent Heat of Fusion160 J/g68.8 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-200°C-328 °F

Electrical3

C38500-H02 conducts electricity at 27 % IACS, better than 66% of copper alloy grades.

Electrical Conductivity27 % IACS
Electrical Resistivity6.4×10⁻⁸ Ω·m2.52 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 86% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceGood55/100
Chemical Resistance SummaryGood in dry/urban atmospheres, fresh water and most neutral organics; attacked by ammonia and amines (stress-corrosion cracking), by oxidizing acids, and dezincifies in stagnant chlorinated or acidic water; not suitable for drinking-water contact where lead limits apply.

Sustainability4

Producing a kilogram of C38500-H02 takes about 55 MJ of energy and emits 3.6 kg of CO₂ — less than 72% of copper alloy grades. Typical recycled content is 80%.

Embodied Energy (primary production)55 MJ/kg23,646 BTU/lb
Embodied Carbon (primary production)3.6 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content80%

Manufacturability8

C38500-H02's machinability is excellent (95/100, better than 100% of copper alloy grades); weldability poor (20/100); formability poor (20/100).

MachinabilityExcellent95/100
Machinability Rating (AISI 1212 = 100 %)270%
WeldabilityPoor20/100
Formability (cold)Poor20/100
CastabilityGood60/100
Brazeability / SolderabilityExcellent85/100
PolishabilityExcellent85/100
Anodizing Responsen/a — copper alloys are not anodized; use mechanical/statuary chemical oxide finishes, clear lacquer or Ni/Cr electroplating

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other C38500 tempers and conditions

C38500 is also supplied in 4 other conditions. The full side-by-side table is on the C38500 overview.

Working with C38500-H02

Is C38500 easy to machine?

Outstanding free-machining behaviour: high speeds, 0° to slightly negative rake, chip-breaking lead phase, minimal tool wear — a benchmark alloy for high-volume turning.

Can C38500 be welded?

Not recommended for fusion welding (lead embrittles the weld); join by soft soldering or silver brazing with low-heat input, or use mechanical fasteners.

Can C38500 be formed, bent or molded?

Excellent hot extrusion and hot forging (650–750 °C); cold bending/forming is poor — design for extruded profiles rather than cold work.

What surface finishes work on C38500?

Buffs to a bright gold colour; commonly given statuary/oxidized chemical finishes, satin brushing plus clear lacquer, or Ni/Cr/PVD plating — no anodizing.

C38500 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CuCuZn39Pb3/CW614N is narrower: 57.0–59.055 – 5957
Pbfree-machining phase2.5 – 3.53
Fe≤ 0.35
Znremainder, nominally ~40%balance

C38500-H02 — frequently asked

What is C38500-H02 used for?

C38500-H02 is typically used for architectural extrusions, decorative trims and hinges. In short: decorative brass; golden finish.

What is the yield strength of C38500-H02?

C38500-H02 has a typical yield strength of 340 MPa (49.3 ksi) and a tensile strength of 470 MPa (68.2 ksi) — stronger than 71% of copper alloy grades. Strength varies by condition: see the 5 listed tempers.

Is C38500-H02 easy to machine?

Yes — machinability is rated excellent (95/100, better than 100% of copper alloy grades). Outstanding free-machining behaviour: high speeds, 0° to slightly negative rake, chip-breaking lead phase, minimal tool wear — a benchmark alloy for high-volume turning.

Can C38500-H02 be welded?

Not readily — weldability is rated poor (20/100). Not recommended for fusion welding (lead embrittles the weld); join by soft soldering or silver brazing with low-heat input, or use mechanical fasteners.

What surface finishes work on C38500-H02?

Buffs to a bright gold colour; commonly given statuary/oxidized chemical finishes, satin brushing plus clear lacquer, or Ni/Cr/PVD plating — no anodizing.

Can C38500-H02 be formed, bent or molded?

Excellent hot extrusion and hot forging (650–750 °C); cold bending/forming is poor — design for extruded profiles rather than cold work.

What is the maximum service temperature of C38500-H02?

C38500-H02 is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C38500 As Extruded and C38500-H04?

As Extruded is the default condition — standard supply condition for architectural shapes, door/window sections and general machined parts. H04: maximum strength and stiffness for small-diameter rod, wire and screw stock; very limited bending. Yield strength is 170 MPa in As Extruded versus 415 MPa in H04.

Can FabDigit make parts in C38500-H02?

Yes — C38500-H02 is available for CNC machining with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM B455 — Copper Alloy (UNS C38000/C38500) Extruded Shapes and BarsASTM (2020)
  2. EN 12164/12165 — Copper and copper alloys, rod and forging stock (CW614N, CuZn39Pb3)CEN (2016)
  3. C38500 Architectural Bronze alloy datasheetCopper Development Association (copper.org) (2023)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous AlloysASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.