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Copper Alloy C28000 vs C38500

Copper Alloy · grade comparison

Copper Alloy C28000 and C38500 are both copper alloy grades. C38500 is the stronger of the two: yield strength 170 MPa (24.7 ksi) against 145 MPa (21 ksi) for C28000, about 17% more; tensile strength follows at 415 MPa (60.2 ksi) vs 372 MPa (54 ksi). In exchange, C28000 is the more ductile: elongation 45% versus 30% for C38500, and C38500 is harder (100 HB vs 75 HB). C28000 is stiffer (105 GPa vs 97 GPa). On the shop floor, C38500 machines more easily (excellent vs good), C28000 welds better (fair vs poor), and C28000 sits in a lower cost tier (premium, $$$) than C38500 (high, $$$$).

C28000Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

C38500Choose it when strength drives the design, or when the part is machined in volume.

C28000 vs C38500: properties

C28000C38500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

105 GPa15.2 Msi
97 GPa14.1 Msi

Shear Modulus

39 GPa5.7 Msi
37 GPa5.4 Msi

Bulk Modulus

112 GPa16.2 Msi
110 GPa16 Msi

Tensile Strength (Ultimate)

372 MPa54 ksi
415 MPa60.2 ksi

Yield Strength (0.2% offset)

145 MPa21 ksi
170 MPa24.7 ksi

Elongation at Break

45%
30%

Shear Strength

255 MPa37 ksi
275 MPa39.9 ksi

Fatigue Strength (Endurance Limit)

138 MPa20 ksi
125 MPa18.1 ksi

Hardness, Brinell

75 HB
100 HB

Hardness, Rockwell B

35 HRB
60 HRB

Reduction in Area

—
40%

Charpy V-Notch Impact (RT)

—
20 J14.8 ft·lbf

Hardness, Vickers

—
105 HV

Same in both: Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Density

8.39 g/cm³0.3 lb/in³
8.47 g/cm³0.31 lb/in³

Melting Point (Solidus)

900°C1,652 °F
875°C1,607 °F

Liquidus Temperature

905°C1,661 °F
890°C1,634 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

375 J/kg·K0.09 BTU/lb·°F
380 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

20.8 µm/m·K11.6 µin/in·°F
20.9 µm/m·K11.6 µin/in·°F

Min Service Temperature

-100°C-148 °F
-200°C-328 °F

Same in both: Thermal Conductivity 123 W/m·K71.1 BTU/hr·ft·°F · Latent Heat of Fusion 160 J/g68.8 BTU/lb · Max Service Temperature (continuous) 200°C392 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

28 % IACS
27 % IACS

Electrical Resistivity

6.2×10⁻⁸ Ω·m2.44 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.28 V
-0.25 V

Corrosion Resistance

45 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
90 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
270%

Weldability

50 / 100
20 / 100

Formability (cold)

55 / 100
30 / 100

Castability

55 / 100
60 / 100

Polishability

75 / 100
85 / 100

Same in both: Brazeability / Solderability 85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

48 MJ/kg20,636 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

3 kg CO₂/kg
3.6 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

70%
80%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

44 kN·m/kg
49 kN·m/kg

Specific Stiffness (E / density)

12.5 MN·m/kg
11.5 MN·m/kg

Modulus of Resilience

100 kJ/m³
149 kJ/m³

Thermal Diffusivity

39.1 mm²/s
38.2 mm²/s

Thermal Shock Resistance Index

21
25

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC28000C38500

Manufacturing and finishing

CapabilityC28000C38500
Sheet metalYes—
Default conditionOAs Extruded
Relative cost$$$ Premium$$$$ High
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 9 finishes: Chrome Plating, Copper Plating, Electroless Nickel (EN), Electropolishing, Gold Plating, Nickel Plating, Painting, Silver Plating, Tin Plating.

C28000 vs C38500 — frequently asked

Is C38500 stronger than C28000?

Yes. C38500 has a typical yield strength of 170 MPa (24.7 ksi) against 145 MPa (21 ksi) for C28000 — about 17% more. Tensile strength is 415 MPa (60.2 ksi) vs 372 MPa (54 ksi).

Which is cheaper, C28000 or C38500?

C28000 is the lower-cost material: it sits in the premium tier ($$$) while C38500 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, C28000 or C38500?

C38500. Its machinability rates excellent (90/100) against good (55/100) for C28000; for welding the order is C28000 first (fair, 50/100) then C38500 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C28000 and C38500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.