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Copper Alloy C26000 vs C38500

Copper Alloy · grade comparison

Copper Alloy C26000 and C38500 are both copper alloy grades. C38500 is the stronger of the two: yield strength 170 MPa (24.7 ksi) against 105 MPa (15.2 ksi) for C26000, about 62% more; tensile strength follows at 415 MPa (60.2 ksi) vs 325 MPa (47.1 ksi). In exchange, C26000 is the more ductile: elongation 62% versus 30% for C38500, and C38500 is harder (100 HB vs 55 HB). C26000 is stiffer (110 GPa vs 97 GPa). On the shop floor, C38500 machines more easily (excellent vs poor) and C26000 welds better (fair vs poor).

C26000Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

C38500Choose it when strength drives the design, or when the part is machined in volume.

C26000 vs C38500: properties

C26000C38500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

110 GPa16 Msi
97 GPa14.1 Msi

Shear Modulus

41 GPa5.9 Msi
37 GPa5.4 Msi

Bulk Modulus

115 GPa16.7 Msi
110 GPa16 Msi

Poisson's Ratio

0.35
0.34

Tensile Strength (Ultimate)

325 MPa47.1 ksi
415 MPa60.2 ksi

Yield Strength (0.2% offset)

105 MPa15.2 ksi
170 MPa24.7 ksi

Elongation at Break

62%
30%

Shear Strength

234 MPa33.9 ksi
275 MPa39.9 ksi

Fatigue Strength (Endurance Limit)

97 MPa14.1 ksi
125 MPa18.1 ksi

Hardness, Brinell

55 HB
100 HB

Hardness, Vickers

60 HV
105 HV

Reduction in Area

—
40%

Charpy V-Notch Impact (RT)

—
20 J14.8 ft·lbf

Hardness, Rockwell B

—
60 HRB

Physical

Density and transition temperatures.

Density

8.53 g/cm³0.31 lb/in³
8.47 g/cm³0.31 lb/in³

Melting Point (Solidus)

915°C1,679 °F
875°C1,607 °F

Liquidus Temperature

955°C1,751 °F
890°C1,634 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

121 W/m·K69.9 BTU/hr·ft·°F
123 W/m·K71.1 BTU/hr·ft·°F

Specific Heat Capacity

375 J/kg·K0.09 BTU/lb·°F
380 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

19.9 µm/m·K11.1 µin/in·°F
20.9 µm/m·K11.6 µin/in·°F

Latent Heat of Fusion

165 J/g70.9 BTU/lb
160 J/g68.8 BTU/lb

Same in both: Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

28 % IACS
27 % IACS

Electrical Resistivity

6.2×10⁻⁸ Ω·m2.44 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.28 V
-0.25 V

Corrosion Resistance

50 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
90 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
270%

Weldability

40 / 100
20 / 100

Formability (cold)

98 / 100
30 / 100

Castability

25 / 100
60 / 100

Brazeability / Solderability

90 / 100
85 / 100

Same in both: Polishability 85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

3.5 kg CO₂/kg
3.6 kg CO₂/kg

Typical Recycled Content

45%
80%

Same in both: Embodied Energy (primary production) 55 MJ/kg23,646 BTU/lb · Embodied Water 250 L/kg30 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

38 kN·m/kg
49 kN·m/kg

Specific Stiffness (E / density)

12.9 MN·m/kg
11.5 MN·m/kg

Modulus of Resilience

50 kJ/m³
149 kJ/m³

Thermal Diffusivity

37.8 mm²/s
38.2 mm²/s

Thermal Shock Resistance Index

18
25

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC26000C38500

Manufacturing and finishing

CapabilityC26000C38500
Sheet metalYes—
Default conditionOAs Extruded
Relative cost$$$$ High$$$$ High
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 9 finishes: Chrome Plating, Copper Plating, Electroless Nickel (EN), Electropolishing, Gold Plating, Nickel Plating, Painting, Silver Plating, Tin Plating.

C26000 vs C38500 — frequently asked

Is C38500 stronger than C26000?

Yes. C38500 has a typical yield strength of 170 MPa (24.7 ksi) against 105 MPa (15.2 ksi) for C26000 — about 62% more. Tensile strength is 415 MPa (60.2 ksi) vs 325 MPa (47.1 ksi).

Which is cheaper, C26000 or C38500?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, C26000 or C38500?

C38500. Its machinability rates excellent (90/100) against poor (30/100) for C26000; for welding the order is C26000 first (fair, 40/100) then C38500 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C26000 and C38500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.