FabDigitFabDigit

Copper Alloy C36000 vs C38500

Copper Alloy · grade comparison

Copper Alloy C36000 and C38500 are both copper alloy grades. C36000 is the stronger of the two: yield strength 310 MPa (45 ksi) against 170 MPa (24.7 ksi) for C38500, about 82% more. In exchange, C38500 is the more ductile: elongation 30% versus 22% for C36000, and C36000 is harder (115 HB vs 100 HB). On the shop floor, C36000 machines more easily (100 vs 90 out of 100) and C36000 sits in a lower cost tier (premium, $$$) than C38500 (high, $$$$).

C36000Choose it when strength drives the design, or when the part is machined in volume.

C38500Choose it when the part is bent, formed or impact-loaded.

C36000 vs C38500: properties

C36000C38500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

105 GPa15.2 Msi
110 GPa16 Msi

Poisson's Ratio

0.31
0.34

Tensile Strength (Ultimate)

385 MPa55.8 ksi
415 MPa60.2 ksi

Yield Strength (0.2% offset)

310 MPa45 ksi
170 MPa24.7 ksi

Elongation at Break

22%
30%

Reduction in Area

42%
40%

Shear Strength

250 MPa36.3 ksi
275 MPa39.9 ksi

Fatigue Strength (Endurance Limit)

140 MPa20.3 ksi
125 MPa18.1 ksi

Charpy V-Notch Impact (RT)

12 J8.9 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

115 HB
100 HB

Hardness, Rockwell B

78 HRB
60 HRB

Hardness, Vickers

120 HV
105 HV

Same in both: Elastic (Young's) Modulus 97 GPa14.1 Msi · Shear Modulus 37 GPa5.4 Msi

Physical

Density and transition temperatures.

Density

8.5 g/cm³0.31 lb/in³
8.47 g/cm³0.31 lb/in³

Melting Point (Solidus)

885°C1,625 °F
875°C1,607 °F

Liquidus Temperature

900°C1,652 °F
890°C1,634 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

115 W/m·K66.4 BTU/hr·ft·°F
123 W/m·K71.1 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

20.5 µm/m·K11.4 µin/in·°F
20.9 µm/m·K11.6 µin/in·°F

Same in both: Specific Heat Capacity 380 J/kg·K0.09 BTU/lb·°F · Latent Heat of Fusion 160 J/g68.8 BTU/lb · Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

26 % IACS
27 % IACS

Electrical Resistivity

6.6×10⁻⁸ Ω·m2.6 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

53 / 100
55 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

100 / 100
90 / 100

Machinability Rating (AISI 1212 = 100 %)

300%
270%

Formability (cold)

25 / 100
30 / 100

Castability

55 / 100
60 / 100

Polishability

80 / 100
85 / 100

Same in both: Weldability 20 / 100 · Brazeability / Solderability 85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

58 MJ/kg24,936 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

3.8 kg CO₂/kg
3.6 kg CO₂/kg

Embodied Water

220 L/kg26.4 gal/lb
250 L/kg30 gal/lb

Same in both: Typical Recycled Content 80%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

45 kN·m/kg
49 kN·m/kg

Specific Stiffness (E / density)

11.4 MN·m/kg
11.5 MN·m/kg

Modulus of Resilience

495 kJ/m³
149 kJ/m³

Thermal Diffusivity

35.6 mm²/s
38.2 mm²/s

Thermal Shock Resistance Index

22
25

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC36000C38500

Manufacturing and finishing

CapabilityC36000C38500
Default conditionH02As Extruded
Relative cost$$$ Premium$$$$ High
Min. machined wall0.5 mm0.8 mm
Best machined surfaceRa 0.8 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 9 finishes: Chrome Plating, Copper Plating, Electroless Nickel (EN), Electropolishing, Gold Plating, Nickel Plating, Painting, Silver Plating, Tin Plating.

C36000 vs C38500 — frequently asked

Is C36000 stronger than C38500?

Yes. C36000 has a typical yield strength of 310 MPa (45 ksi) against 170 MPa (24.7 ksi) for C38500 — about 82% more. Tensile strength is 385 MPa (55.8 ksi) vs 415 MPa (60.2 ksi).

Which is cheaper, C36000 or C38500?

C36000 is the lower-cost material: it sits in the premium tier ($$$) while C38500 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, C36000 or C38500?

C36000, by a small margin. Both rate excellent for machinability — 100/100 against 90/100 for C38500.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C36000 and C38500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.