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Copper Alloy C19410-H02

Supply condition · default condition

UNS C19410

H02 = half hard

Most widely stocked lead-frame / connector strip temper: good stamping and bend performance at ~415 MPa.

High cost $$$$

Values for the H02 condition

Other C19410 tempers and conditions

C19410 is listed in 9 conditions; see the grade overview at C19410.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Soft annealed
Pick for deep drawing, severe forming or when maximum conductivity and ductility matter more than strength.1303103266 HB65 % IACS
1/8 hard
Light temper for parts needing tight bends with slightly higher strength than annealed.2403402090 HB64 % IACS
Quarter hard
Balanced temper for stamped shields and terminals with 90° bends transverse and longitudinal.30536514104 HB63 % IACS
H02DefaultThis page
Half hard
Most widely stocked lead-frame / connector strip temper: good stamping and bend performance at ~415 MPa.3704158118 HB62 % IACS
H04 + stress relieved
Use when flatness after stamping and improved stress-relaxation resistance at 100–150 °C are required.4104407128 HB63 % IACS
Full hard
Standard temper for high-speed stamped contacts and lead frames needing higher yield and flat-part stiffness.4204505132 HB61 % IACS
Extra hard
For flat springs and contacts where higher yield and stress-relaxation resistance are needed and bends are shallow.4554803140 HB61 % IACS
Spring hard
Spring temper strip for contact fingers; bending must follow the rolling direction, expect springback.4905102146 HB60 % IACS
Extra spring hard
Maximum cold-rolled strength for thin spring contacts; very limited formability.5205402152 HB60 % IACS

What is C19410-H02?

C19410-H02 is C19410 supplied in the H02 condition — most widely stocked lead-frame / connector strip temper: good stamping and bend performance at ~415 MPa. C19410-H02 has a yield strength of 370 MPa (53.7 ksi) and a tensile strength of 415 MPa (60.2 ksi) — stronger than 75% of copper alloy grades. Elongation at break is 8% and the elastic modulus is 121 GPa (17.5 Msi). C19410-H02 has a density of 8.91 g/cm³ (0.322 lb/in³), heavier than 80% of copper alloy grades. It melts at 1,085°C (1,985 °F).

Advantages

  • Conducts heat well — 260 W/m·K (150.2 BTU/hr·ft·°F), better than 82% of copper alloy grades
  • High electrical conductivity — 62 % IACS, better than 82% of copper alloy grades
  • Forms and bends easily — 65/100, better than 78% of copper alloy grades
  • High strength — 370 MPa (53.7 ksi), better than 75% of copper alloy grades

Limitations

  • Difficult to machine — 22/100, worse than 94% of copper alloy grades
  • Limited ductility — 8%, worse than 83% of copper alloy grades

C19410-H02 properties

Typical room-temperature values for C19410-H02; 19 are specific to this condition. Other listed values are C19410 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C19410-H02 has a density of 8.91 g/cm³ (0.322 lb/in³), heavier than 80% of copper alloy grades. It melts at 1,085°C (1,985 °F).

Density8.91 g/cm³0.32 lb/in³
Melting Point (Solidus)1,085°C1,985 °F
Liquidus Temperature1,090°C1,994 °F

Mechanical13

C19410-H02 has a yield strength of 370 MPa (53.7 ksi) and a tensile strength of 415 MPa (60.2 ksi) — stronger than 75% of copper alloy grades. Elongation at break is 8% and the elastic modulus is 121 GPa (17.5 Msi).

Elastic (Young's) Modulus121 GPa17.5 Msi
Shear Modulus45 GPa6.5 Msi
Bulk Modulus130 GPa18.9 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)415 MPa60.2 ksi
Yield Strength (0.2% offset)370 MPa53.7 ksi
Elongation at Break8%
Reduction in Area45%
Shear Strength255 MPa37 ksi
Fatigue Strength (Endurance Limit)150 MPa21.8 ksi
Hardness, Brinell118 HB
Hardness, Rockwell B62 HRB
Hardness, Vickers125 HV

Thermal6

C19410-H02 is rated for continuous service to 200°C (392 °F). It conducts heat at 260 W/m·K (150.2 BTU/hr·ft·°F), better than 82% of copper alloy grades. Thermal expansion is 16.6 µm/m·K (9.22 µin/in·°F).

Thermal Conductivity260 W/m·K150 BTU/hr·ft·°F
Specific Heat Capacity385 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16.6 µm/m·K9.2 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-196°C-321 °F

Electrical3

C19410-H02 conducts electricity at 62 % IACS, better than 82% of copper alloy grades.

Electrical Conductivity62 % IACS
Electrical Resistivity2.78×10⁻⁸ Ω·m1.09 µΩ·in
Magnetic Responsenon-magnetic (weakly paramagnetic; dispersed Fe-rich particles can give a very slight response)

Chemical & Environmental3

Corrosion resistance is good (58/100), worse than 76% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceGood58/100
Chemical Resistance SummaryGood in fresh water, dry industrial air and most neutral atmospheres; tarnishes readily in humid sulphur/ammonia environments and is attacked by oxidising acids, ammonia and cyanide solutions.

Sustainability4

Producing a kilogram of C19410-H02 takes about 62 MJ of energy and emits 3.8 kg of CO₂ — more than 76% of copper alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)62 MJ/kg26,655 BTU/lb
Embodied Carbon (primary production)3.8 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content35%

Manufacturability7

C19410-H02's machinability is poor (22/100, worse than 94% of copper alloy grades); weldability good (55/100); formability good (65/100).

MachinabilityPoor22/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityGood55/100
Formability (cold)Good65/100
Brazeability / SolderabilityExcellent90/100
PolishabilityVery good70/100
Anodizing Responsen/a — copper alloy; use tin, silver, nickel or gold plating instead

Common Calculations5

Specific Strength (UTS / density)calculated47 kN·m/kg
Specific Stiffness (E / density)calculated13.6 MN·m/kg
Modulus of Resiliencecalculated566 kJ/m³
Thermal Diffusivitycalculated75.8 mm²/s
Thermal Shock Resistance Indexcalculated54

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C19410-H02

Is C19410 easy to machine?

Poor chip-breaking, gummy like most high-copper alloys (≈20 % of free-cutting brass) — use sharp positive-rake tools, high speed, flood coolant; prefer stamping/etching over milling.

Can C19410 be welded?

Resistance and laser welding are practical on thin strip; fusion welding with filler is rarely used because heat softens the cold-worked temper — soldering and brazing are the normal joining routes.

Can C19410 be formed, bent or molded?

Excellent progressive-die stamping stock; specify H01/H02 for 90° bends across the rolling direction and H06–H10 only for shallow forms, allowing for springback.

What surface finishes work on C19410?

Not anodizable; standard finishes are hot-dip/reflow tin, matte tin, nickel underplate with Ag/Au flash for contacts, and it can be bright-rolled or chemically brightened.

C19410 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Fedispersed Fe-rich phase gives strength and softening resistance1.8 – 2.32.05
Prange per CDA registration; verify against mill certificate0.05 – 0.20.12
ZnZn addition aids solder/tin-plate behaviour0.05 – 0.20.12
Pbimpurity limit≤ 0.03—
Curemainder, Cu + named elements ≥ 99.5 %≥ 97 (balance)—

C19410-H02 — frequently asked

What is C19410-H02 used for?

C19410-H02 is typically used for lead frames, connector terminals, fuse clips and switch contacts. In short: solderable connector strip; zinc-modified C19400 variant; strength over conductivity.

What is the yield strength of C19410-H02?

C19410-H02 has a typical yield strength of 370 MPa (53.7 ksi) and a tensile strength of 415 MPa (60.2 ksi) — stronger than 75% of copper alloy grades. Strength varies by condition: see the 9 listed tempers.

Is C19410-H02 easy to machine?

Not especially — machinability is rated poor (22/100, worse than 94% of copper alloy grades). Poor chip-breaking, gummy like most high-copper alloys (≈20 % of free-cutting brass) — use sharp positive-rake tools, high speed, flood coolant; prefer stamping/etching over milling.

Can C19410-H02 be welded?

Yes — weldability is rated good (55/100). Resistance and laser welding are practical on thin strip; fusion welding with filler is rarely used because heat softens the cold-worked temper — soldering and brazing are the normal joining routes.

What surface finishes work on C19410-H02?

Not anodizable; standard finishes are hot-dip/reflow tin, matte tin, nickel underplate with Ag/Au flash for contacts, and it can be bright-rolled or chemically brightened.

Can C19410-H02 be formed, bent or molded?

Excellent progressive-die stamping stock; specify H01/H02 for 90° bends across the rolling direction and H06–H10 only for shallow forms, allowing for springback.

What is the maximum service temperature of C19410-H02?

C19410-H02 is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C19410-H02 and C19410-O60?

H02 is the default condition — most widely stocked lead-frame / connector strip temper: good stamping and bend performance at ~415 MPa. O60: pick for deep drawing, severe forming or when maximum conductivity and ductility matter more than strength. Yield strength is 370 MPa in H02 versus 130 MPa in O60.

Sources

  1. ASTM B465 — Copper-Iron Alloy Plate, Sheet, Strip and Rolled Bar — ASTM International (2020)
  2. CDA Alloy Database — C19400/C19410 high-copper iron alloys — Copper Development Association (2023)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  4. High-performance copper strip for lead frames and connectors (194-type) — Copper strip producers (e.g. Wieland, Olin/Global Brass, Ningbo Xingye) (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.